Transfer Case Connecting Sleeve Seals

Transfer Case Connecting Sleeve Seals
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

Removal

NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.

WARNING: Make sure to support the vehicle with axle stands.
1 Raise and support the vehicle.
For additional information, refer to Power Transfer Unit - 2.0L GTDI Removal and Replacement









CAUTION: Make sure that the area around the component is clean and free of foreign material.

CAUTION: Take extra care not to damage the mating faces.

Special Service Tool




Remover, Axle oil seal, 308-005

Special Service Tool




Slide Hammer, 100-012









CAUTION: Take extra care not to damage the mating faces.

NOTE:
Using a suitable tool, remove the oil seal.

Installation










CAUTION: Take extra care not to damage the seal.

CAUTION: Make sure that the mating faces are clean and free of foreign material.

CAUTION: Only use the specified material to lubricate the seals.

Special Service Tool




Installer, Seal, 307-594





CAUTION: Take extra care not to damage the mating faces.

CAUTION: Make sure that the mating faces are clean and free of foreign material.

CAUTION: Take extra care not to damage the seal.

CAUTION: Only use the specified material to lubricate the seals.

NOTE:
Using a suitable tool, install the oil seal.





For additional information, refer to Power Transfer Unit - 2.0L GTDI Removal and Replacement