Installation
Engine
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures
Torque to: 175 Nm
Torque to: 80 Nm
Torque to: 80 Nm
Torque to: 110 Nm
1 Remove the engine and transmission lifting equipment.
2 Remove the blanking plugs.
CAUTION: Install new o-ring seals
CAUTION: Make sure that the area around the component is clean and free of foreign material.
Torque to: 10 Nm
CAUTION: The component must be aligned with the installation markings.
Torque to: 40 Nm
NOTE:
Install a new gasket.
Torque to: 24 Nm
Torque to: 3 Nm
Torque to: 8 Nm
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
NOTE:
Remove and discard all blanking caps.
Torque to: 8 Nm
For additional information, refer to Plenum Chamber Plenum Chamber
Torque to: 10 Nm
For additional information, refer to Air Cleaner Air Cleaner
For additional information, refer to Engine Cover - 2.0L GTDI Service and Repair
CAUTION: Keep the halfshaft horizontal to avoid damaging the oil seal.
NOTE:
Do not fully engage the halfshaft until the oil seal protector has been removed.
NOTE:
Manual transmission shown, automatic transmission is similar.
WARNING: Make sure that a new nut is installed.
CAUTION: Do not use air tools to install the nut. Failure to follow this instruction may result in damage to the component.
CAUTION: Install the halfshaft nut finger tight.
Torque to: 120 Nm
WARNING: Make sure that a new nut is installed.
Torque to: 60 Nm
CAUTION: Keep the halfshaft horizontal to avoid damaging the oil seal.
CAUTION: LH illustration shown, RH is similar.
Torque to: 25 Nm
WARNING: Make sure that a new nut is installed.
CAUTION: Do not use air tools to install the nut. Failure to follow this instruction may result in damage to the component.
CAUTION: Install the halfshaft nut finger tight.
Torque to: 120 Nm
WARNING: Make sure that a new nut is installed.
Torque to: 60 Nm
For additional information, refer to Front Subframe Service and Repair
Torque to: 110 Nm
For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging
For additional information, refer to Battery Tray Service and Repair