Oil Pan: Service and Repair

Oil Pan
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

Removal

NOTE:
Some illustrations may show the engine removed for clarity.

NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.

NOTE:
Removal steps in this procedure may contain installation details.
For additional information, refer to Battery Tray Service and Repair

WARNING: Make sure to support the vehicle with axle stands.
1 Raise and support the vehicle.
For additional information, refer to Air Cleaner Air Cleaner
For additional information, refer to Air Conditioning (A/C) Compressor - 2.0L GTDI Service and Repair
For additional information, refer to Engine Oil Draining and Filling Service and Repair




















Repeat the above step for the other side.
Secure the hood at the highest position.




2 Repeat the above step for the other side.









Torque to: 24 Nm




3 Support the engine.
Special Service Tool




Engine support bracket, 303-021

Special Service Tool




Support Beam Arm and Hook Assembly, Engine, 303-662




Loosen the 5 bolts.




4 Loosen the 2 bolts.

































NOTE:
Make sure that all traces of the old sealant are removed from the mating faces.

Installation






NOTE:
Install a new gasket.

NOTE:
Note - Apply sealant WSE-M4G323-A6 in a 2-3mm diameter on the engine oil sump as shown. The component must be installed and tightened within 10 minutes of sealant application.





NOTE:
Note - Apply sealant WSE-M4G323-A6 in a 2-3mm diameter on the engine oil sump as shown. The component must be installed and tightened within 10 minutes of sealant application.





NOTE:
Make sure that all traces of the old sealant are removed from the mating faces.





Torque to: 10 Nm









Torque to: 48 Nm





Torque to: 48 Nm





Torque to: 48 Nm





Torque to: 48 Nm





Torque to: 8 Nm





Torque to: 4 Nm





Torque to: 35 Nm





Torque to: 25 Nm




1 Remove the special tool.




2 Remove the special tool.









Torque to: 12 Nm




Repeat for both sides.





Torque to: 10 Nm





Torque to: 10 Nm
For additional information, refer to Engine Oil Draining and Filling Service and Repair
For additional information, refer to Air Conditioning (A/C) Compressor - 2.0L GTDI Service and Repair
For additional information, refer to Air Cleaner Air Cleaner
For additional information, refer to Battery Tray Service and Repair
Using the diagnostic tool, calibrate the transmission control module (TCM).
Using the diagnostic tool, re-calibrate the gear shift module (GSM).