Transfer Case Clutch: Service and Repair

Transfer Case Clutch Solenoid

Removal
1
WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
Raise and support the vehicle.




2
CAUTION: Discard the bolts.
CAUTION: Connect the diagnostic tool, prior to removal of the solenoid.
NOTE:
Some fluid spillage is inevitable during this operation.
Remove the transfer case clutch solenoid.
- Position a container to collect the fluid spillage.
- Use the diagnostic tool to energize the solenoid.
- Remove the 3 Torx screws.
- Detach from the selector lever.
- Disconnect the electrical connector.

Installation
1
CAUTION: Make sure the seal is installed correctly.
CAUTION: Make sure that new bolts are installed.
Install the transfer case clutch solenoid.
- Clean the components.
- Connect the electrical connector.
- Use the diagnostic tool to energize the solenoid.
- Install to the selector lever.
- Tighten the Torx screws to 6 Nm (4 lb.ft).
2 Check and top-up the transfer case fluid level.
3 Calibrate a new transfer case control solenoid using the diagnostic tool.