Campaign SA141 - Engine Inspection, Long Block Replacement

GROUP
Engine

NUMBER
127

MODEL
2013 MY Rio (UB) 1.6L GDI

DATE
December 2012

SUBJECT:
SERVICE ACTION: INSPECTION FOR NOISE FROM ENGINE UNDER SPECIFIC CONDITIONS (SA 141)





This bulletin provides information relating to certain 2013MY Rio (UB) vehicles which may exhibit abnormal engine noises, including "rattling" and "chattering", under specific conditions. Only a very small number of vehicles within the identified Production Date range will actually be affected; make sure to follow the detailed instructions and recently updated inspection procedure in this bulletin to prevent unnecessary engine replacements. This procedure applies to vehicles produced from August 09, 2012 to October 09, 2012. Kia is requesting the completion of this Service Action on all affected vehicles in dealer stock prior to delivery. Before conducting the procedure, verify the vehicle is included in the list of affected VINs.

Diagnosis Procedure:





1. Familiarize yourself with the specific noise by reviewing the sound files shown.

2. Open the hood.

3. Start the engine.

4. Turn off all accessories (air conditioning, radio etc.).

5. Close all doors and windows.

6. For vehicles wi4h AUTOMATIC TRANSMISSIONS: Place shift lever in Park while conducting diagnosis test. For vehicles wi4h MANUAL TRANSMISSIONS: Place shift lever in Neutral and apply parking brake to prevent vehicle movement during diagnosis test.








7. Perform diagnosis procedure below two times, carefully adhering to the specific speed and time parameters of each step.

NOTICE

Perform the test parameters of the entire test (Basic Test, Steps A~D & Additional Test, Steps E~F) two separate times.

NOTES FOR BASIC TEST

^ Increase engine RPM in a gradual manner, according to the test times shown in the table above.

^ After performing Step C of the test for 20 seconds (at 5,000 RPM), ECU logic will protect the engine by decreasing RPM. When this occurs, increase engine speed to 5,000 RPM again to meet the specified test time requirement.

^ While performing Step D, allow engine RPM to decrease gradually and check for any chattering noise coming from the engine. Abnormal engine noise may occur in all sections, but it will be heard most prominently during Step D (idle~3000 RPM).

8. If after completing all the test parameters of the basic test section (Steps A~D), no abnormal noises have been detected, perform the additional test section (Steps E~F) to reconfirm that no abnormal noises are present. If no abnormal engine noises are detected, no further action is required. If chattering noises are detected, follow the instructions provided in the service procedure below.

NOTES FOR ADDITIONAL TEST

^ After performing Step E of the test for 20 seconds (at 5,500 6,000 RPM), ECU logic will protect the engine by decreasing RPM. When this occurs, increase engine speed to 6,000 RPM again to meet the specified test time requirement.

^ While performing Step F, allow engine RPM to decrease gradually and check for any chattering noise coming from the engine. Abnormal engine noise may occur in all sections, but it will be heard most prominently during Step F (idle~3000 RPM).

Service Procedure:

1. If abnormal noises consistent with the sound files above are confirmed, replace the engine (subassembly/long block) per applicable service procedure on KGIS.

2. Retain the engine coolant for reuse.

NOTICE

Kia is requesting that all retailed vehicles, diagnosed with this condition, be repaired prior to release back to the owner (See warranty section for details on rental car expense reimbursement).





AFFECTED VEHICLE PRODUCTION RANGE:





REQUIRED PART:








WARRANTY CLAIM INFORMATION:

NOTICE

Rental reimbursement:

Use sublet code X1 for reimbursement of any RENTAL expenses (up to $45.00/day) associated with this Service Action repair. Details of the rental expense (e.g., reason, # of days, rental company name & rental vehicle) must be stated in the claim comment area and all supporting documents must be kept with the RO.

Engine oil: Maximum allowance of up to $16.50 (NPNENG4OIL)

Coolant: Reuse original coolant and top off if necessary. Maximum allowance is $4.80.

NOTICE

VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SA141 when accessing the WebDCS system.