Repair procedures

Inspection

1. Check the select cable for proper operation and for damage.
2. Check the shift cable for proper operation and for damage.
3. Check the boots for damage.
4. Check the boots for wear abrasion sticking, restricted movement or damage.
5. Check for the weak or damaged spring.

Removal

1. Remove the shift lever assembly.

2. Remove the retainer (A) and nuts (B-2ea).




3. Remove the pin (A) and then remove the shift cable & select cable (B).




4. Remove the shift cable and select cable at cabin room.

Installation

CAUTION:
Set room side lever and T/M side lever to "N" position.

1. Install the shift cable & select cable (B) and pin (A).




2. Install the shift cable (A).




3. Install the shift lever assembly (B) by tightening the bolts (A-4ea).

Tightening torque:
9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb-ft)




4. Shift the shift lever to 3rd gear.
5. Re-adjust select cable.




6. Insert the select cable (A) to the shift lever assembly pin (B).




7. After shifting 2nd gear, checking the left select gab about 1.1mm (if not, loop no.3 - 6).
8. Install the snap pin (A) to the shift lever assembly pin (B).




9. Remove the "N" position pin (A) after after assembling select cable. (Refuse)






Adjustment

Select cable re-adjustment
1. In neutral position, remove the snap pin (A) and select cable (B) from shift lever pin.




2. Shift the shift lever to 3rd gear.
3. Depress the select adjust and then re-adjust select cable.




4. In neutral position, insert on free load and press the adjust and then install the snap pin (A) from shift lever pin (B).





NOTE:
- After shifting 2nd gear, checking the left select cable gab about 1.1mm. (if not, loop no.1 - 4)
- Check the select cable for proper operation.
- Check the shift cable for proper operation.