Repair Procedures

Removal

1. Remove the following items;
A. Engine cover.
B. Air cleaner assembly and air duct.
C. Battery and battery tray.

D. ECM.

2. Disconnect the speed sensor connector (A).
3. Disconnect the back up lamp switch connector (B).




4. Remove the ground (A) and bracket (B).




5. Remove the clutch tube bracket bolt (B) and wire bracket (A).

Tightening torque:
14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)




6. Disconnect the select or shift cable assembly (B) after removing the pin (A).




7. Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).

Tightening torque:
(A,B) 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)




8. Using the SST (support SST No. : 09200-2S000, beam SST No. : 09200-38001, adapter SST No. : 09200-4X000), hold the engine and transaxle assembly safely.




9. Remove the transaxle support mounting bracket bolts (A-2ea).

Tightening torque:
88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)




10. Remove the under cover (A).

Tightening torque:
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)




11. Remove the drive shaft assembly.

12. Remove the clutch release cylinder assembly (B) after removing the nuts (A-2ea).

Tightening torque:
14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)




13. Remove the drive shaft cover (A).




14. Remove the bracket (A).




15. Remove the roll rod bracket (C) after removing bolt (A,B).

Tightening torque:
(A) 49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)
(B) 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.1 lb-ft)




16. Remove the mounting bolts (A-4ea, B-2ea) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.

CAUTION:
- Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.

Tightening torque:
(A) 43 - 49 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)
(B) 43 - 55 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)





Installation

CAUTION:
If the oil seal on the transaxle case side is damaged and fluid is leaking, replace the oil seal with a new unit.
When installing the new oil seal, use the specialized tool (oil seal installer, 09431-26100).

1. Installation is the reverse of removal.

NOTE:
- Adding Manual transaxle fluid.