FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Part 2





16. Disconnect the ATF cooler hoses (A).




17. Remove the front muffler (A) after removing the rear oxygen sensor connector from the bracket.

Tightening torque:
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)




18. Remove the steering u-joint mounting bolt (A).




19. Remove the front wheels.
20. Remove the lower arms.




21. Remove the stabilizer bar links.




22. Remove the tie rod ends (A).




23. Disconnect the drive shafts from the axle hubs.
24. Remove the roll rod bracket (A).

Tightening torque
Nut (B) :
107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
Bolt (C) :
49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)




25. Remove the roll rod mounting support bracket (A).

Tightening torque:
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)




26. Support the sub frame (A) with a floor jack, and then remove the sub frame mounting bolts and nuts.

Tightening torque
Sub frame mounting bolts & nuts :
156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb-ft)





NOTE:
- After removing the sub frame mounting bolts and nuts, the engine and transaxle assembly may fall downward. Securely support the assemblies with floor jack.
- Verify that the hoses and connectors are disconnected before removing the engine and transaxle assembly.

27. Disconnect the ground line (A) and then remove the engine mounting support bracket (B).

Tightening torque
Ground line bolt :
10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb-ft)
Nut (C) :
78.5 - 98.1N.m (8.0 - 10.0kgf.m, 57.9 - 72.3lb-ft)
Bolt (D) and nuts (E) :
58.8 - 73.5N.m (6.0 - 7.5kgf.m, 43.4 - 54.2lb-ft)




28. Disconnect the ground line (A), and then remove the transaxle mounting bracket bolts (B).

Tightening torque:
88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)




29. Remove the engine and transaxle assembly by lifting vehicle.





CAUTION:
When removing the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.

Installation

Installation is in the reverse order of removal.

Perform the following :
- Adjust a shift cable.
- Refill engine with engine oil.
- Refill a transaxle with fluid.
- Refill power steering fluid.
- Refill a radiator and a reservoir tank with engine coolant.
- Clean battery posts and cable terminals and assemble.
- Inspect for fuel leakage.
- After assemble the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes.
- Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.
- Bleed air from the cooling system.
- Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.)
- Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to be removed from the cooling system.
- Put radiator cap on tightly, then run the engine again and check for leaks.