Repair Procedures

Removal

1. Remove the following items;
A. Air cleaner assembly (A) and air duct (B).

B. Battery and battery tray (C).

C. ECM (D).





2. Remove the following items;
(1) Remove the pin (A) and washer.
(2) Remove the shift cable bracket bolts (B).

Tightening torque:
14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)

(3) Disconnect the back up lamp switch connector (C) and vehicle speed sensor connector (D).




3. Remove the ground cable bolt (A) and tube bracket bolt (B).

Tightening torque:
14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)




4. Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).

Tightening torque:
(A,B) 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)




5. Remove the cowl top cover.

6. Using the engine support fixture (Support SST No.: 09200-2S200, Adapter SST No.: 09200-1P000, 4X000, Beam SST No.: 09200-38001/3N000), hold the engine and transaxle assembly safely.




7. Remove the mounting cover (A).




8. Remove the transaxle support mounting bracket bolts (A-2ea).




9. Remove the transaxle support mounting bracket bolts (A-3ea).

Tightening torque:
58.8 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb-ft)




10. Lifting up the vehicle.
11. Remove the under cover (A).




12. Remove the clutch release cylinder assembly (A) by removing bolts (B-2ea).

Tightening torque:
14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)




13. Remove the drive shaft assembly.

14. Remove the drive shaft cover (A).




15. Remove the brackets (A).




16. Remove the roll rod bracket (C) after removing bolt (A,B).

Tightening torque:
(A) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
(B) 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.1 lb-ft)




17. Remove the mounting bolts (A-3ea, B-2ea) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.

CAUTION:
Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.

Tightening torque:
(A) 43 - 49 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)
(B) 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)





Installation

1. Installation is the reverse of removal.

NOTE:
- Adding Manual transaxle fluid.