Repair Procedures

Removal

Head Lamp
1. Disconnect the negative (-) battery terminal.
2. Remove the radiator grille upper cover (A), after loosening the mounting clips.




3. Loosening the head lamp mounting bolts (2EA) and disconnect the head lamp connector (A). Then, remove the head lamp assembly (B).









NOTE:
Take care not to scratch the head lamp lens or fender.




4. Remove the dust cap(A) and disconnect the connector. Then remove the head lamp (high / low) bulb(B).
















5. Remove the turn signal lamp bulb.






Installation

1. Install the head lamp assembly after connecting the connector.
2. Install the radiator grille upper cover.
3. Connect the negative (-) battery terminal.

Adjustment

Head Lamp Aiming Instructions
The head lamps should be aimed with the proper beam-setting equipment, and in accordance with the equipment manufacturer's instructions.

NOTE:
If there are any regulations pertinent to the aiming of head lamps in the area where the vehicle is to be used, adjust so as to meet those requirements.

Alternately turn the adjusting gear to adjust the head lamp aiming. If beam-setting equipment is not available, proceed as follows:
1. Inflate the tires to the specified pressure and remove any loads from the vehicle except the driver, spare tire, and tools.
2. The vehicle should be placed on a flat floor.
3. Draw vertical lines (Vertical lines passing through respective head lamp centers) and a horizontal line (Horizontal line passing through center of head lamps) on the screen.
4. With the head lamp and battery in normal condition, aim the head lamps so the brightest portion falls on the horizontal and vertical lines.
A : Vertical
B : Horizontal
C : Vertical (HLLD type)





Front Fog Lamp Aiming
The front fog lamps should be aimed as the same manner of the head lamps aiming.

With the front fog lamps and battery normal condition, aim the front fog lamps by turning the adjusting screw (A) with a driver.





Head Lamp And Fog Lamp Aiming Point












1. Head Lamp (Low beam)
A. Turn the low beam on without driver aboard.
B. The cut-off line should be projected in the cut-off line shown in the picture.
C. When aiming the low beam, vertical aiming should be adjusted after adjusting the horizontal aiming.
D. If head lamp leveling device is equipped, adjust the head lamp leveling device switch with 0 positions.




2. Turn the front fog lamp on without the driver aboard.
The cut-off line should be projected in the allowable range (shaded region)