Repair Procedures

Replacement

Door Trim Replacement
[5 Door]

CAUTION:
- Take care not to scratch the door trim and other parts.
- Put on gloves to protect your hands.

1. Using a screwdriver or remover, remove the rear door delta inner cover (A).




2. After loosening the mounting screw, then remove the rear door inside handle housing (B).
3. After loosening the mounting screws, then remove the rear door trim (A).




4. Disconnect the power window connector (A).




5. Installation is the reverse of removal.

NOTE:
- Make sure connectors are connected properly and each rod is connected securely.
- Make sure the door lock and opens properly.
- Replace any damaged clips.

[4 Door]

CAUTION:
- Be careful not to scratch the door trim and other parts.
- Put on gloves to protect your hands.

1. After loosening the mounting screw, then remove the rear door inside handle housing (B).
2. After loosening the mounting screws, then remove the rear door trim (A).




3. Disconnect the power window switch connector (A).




4. Installation is the reverse of removal.

NOTE:
- Make sure connectors are connected properly and each rod is connected securely.
- Make sure the door lock and opens properly.
- Replace any damaged clips.

Inside Handle Replacement
1. Remove the following items :
A. Rear door trim.
2. After loosening the mounting screw, then remove the rear door inside handle (A).




3. Disconnect the rear door inside handle cable (A).




4. Installation is the reverse of removal.

NOTE:
- Replace any damaged clips.
- Make sure the door lock and opens properly.

Glass Replacement
[5 Door]
1. Remove the following items :
A. Rear door trim.
2. After loosening the mounting screw, then remove the rear door inside handle (A).




3. Disconnect the rear door inside handle cable (A).




4. Disconnect the rear door speaker connector (A).




5. After loosening the mounting screws, then remove the rear door trim seal mounting bracket (B).
6. Remove the rear door trim seal (A).

NOTE:
- Replace any damaged door trim seal.




7. Loosen the rear door delta molding mounting screws.




8. Remove the rear door delta molding (A).




9. Loosen the rear door channel mounting nuts.

Tightening torque :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)




10. Remove the rear door belt inside weatherstrip (A).




11. Carefully move the glass (A) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.

CAUTION:
- Take care not to drop to glass and scratch the glass surface.

Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)




12. Installation is the reverse of removal.

NOTE:

A. Roll the glass up down to see if it move freely without binding.
B. Adjust the position of the glass as necessary.
[4 Door]
1. Remove the rear door trim.
2. After loosening the mounting screw, then remove the rear door inside handle (A).




3. Disconnect the rear door inside handle cable (A).




4. Disconnect the rear door speaker connector (A).




5. After loosening the mounting screws, then remove the rear door trim seal mounting bracket (B).
6. Remove the rear door trim seal (A).

NOTE:
- Replace any damaged door trim seal.




7. After loosening the mounting screw, then remove the rear door inside handle (A).




8. After loosening the mounting screws, then remove the rear door belt outside weatherstrip (A).




9. Loosen the rear door window run & fixed glass (A) mounting screw and bolt.




10. Remove the rear door window run & fixed glass (A).




11. Loosen the rear door channel mounting nuts.

Tightening torque :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)




12. Carefully move the glass (A) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.

CAUTION:
- Take care not to drop to glass and scratch the glass surface.

Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)




13. Installation is the reverse of removal.

NOTE:

A. Roll the glass up down to see if it move freely without binding.
B. Adjust the position of the glass as necessary.
C. Make sure connectors are connected properly and each rod is connected securely.
D. Make sure the door lock and opens properly.
E. Replace any damaged clips.

Speaker Replacement
1. Remove the following items :
A. Rear door trim.
2. Disconnect the speaker connector (B).
3. After loosening the mounting screws, then remove the rear door speaker (A).




4. Installation is the reverse of removal.

NOTE:
- Use sheet metal screws to secure the speaker.
- Make sure connectors are connected properly and each rod is connected securely.
- Make sure the door locks/unlocks and opens/closes properly.
- Replace any damaged clips.

Door Power Window Regulator Assembly Replacement
1. Remove the following items :
A. Rear door trim
B. Rear door trim seal
C. Rear door glass
2. Loosen the rear door power window regulator mounting nuts.
3. Disconnect the rear door power window motor connector (A).

Tightening torque :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)




4. Remove the rear door power window regulator assembly (A).




5. After loosening the mounting nuts, then remove the rear door power window motor (A).




6. Installation is the reverse of removal.

NOTE:
- Grease should be applied to areas where there is rotational parts and springs.
- Roll the glass up and down to see if it move freely without binding.

Outside Handle Replacement
1. Remove the hole plug (B).
2. After loosening the mounting bolt, then remove the outside handle cover (A).

Tightening torque :
7.8 - 10.8 N.m (0.8 - 1.1 kgf.m, 5.8 - 8.0 lb-ft)




3. Remove the outside handle (A) by sliding it rearward.




4. Installation is the reverse of removal.

NOTE:
- Make sure the door locks/unlocks and opens/closes properly.
- Make sure the door locks and opens properly.

Door Latch Replacement
1. Remove the following items :
A. Rear door trim
B. Rear door trim seal
2. Loosen the rear door channel mounting nuts.

Tightening torque :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)




3. Remove the rear door channel (A).




4. Disconnect the outside handle rod (A).




5. Loosen the rear door latch (A) mounting screws.

Tightening torque :
7.8 - 10.8 N.m (0.8 - 1.1kgf.m, 5.8 - 8.0 lb-ft)




6. Remove the rear door latch assembly (A).




7. Disconnect the rear door latch connector (A).




8. Installation is the reverse of removal.

NOTE:
- Make sure the connector is connected properly.
- Make sure the door locks/unlocks and opens/closes properly.
- Replace any damaged clips.

Door Side Weather-strip Replacement
1. Detach the clips, then remove the rear door side weatherstrip (A).
[5 Door]




[4 Door]




2. Installation is the reverse the removal.

NOTE:
- Replace any damaged clips.

Adjustment

Glass Adjustment

NOTE:
- Check the glass run channel for damage or deterioration, and replace them if necessary.

1. Remove the following items :
A. Rear door trim
B. Rear door trim seal
2. Carefully move the glass (A) until the glass mounting bolts are visible, then loosen them.
[5 Door]




[4 Door]




3. Check that the glass moves smoothly.

Door Position Adjustment

NOTE:
- After installing the door, check for a flush fit with the Body, then check for equal gaps between the front, rear, and bottom, door edges and the body. Check that the door and body edges are parallel. before adjusting, replace the mounting bolts.

1. Check that the door and body edges are parallel.
[5 Door]




[4 Door]




2. Place the vehicle on a firm, level surface when adjusting the doors.
3. Adjust at the hinges (A) :
A. Loosen the door mounting bolts slightly, and move the door in or out until it aligns flush with the body.
B. Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary to equalize the gaps.
C. Place a shop towel on the jack to prevent damage to the door when adjusting the door.

Tightening torque :
(B) :21.6 - 26.5 N.m (2.2 - 2.7 kgf.m, 15.9 - 19.5 lb-ft)
(C) :34.3 - 41.2 N.m (3.5 - 4.2 kgf.m, 25.3 - 30.4 lb-ft)

[5 Door]




[4 Door]




4. Grease the pivot portions of the hinges indicated.
5. Check for water leaks.

Door Striker Adjustment
Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can be adjusted up or down, and in or out.
1. Loosen the screws (B) just enough for the striker to move.

Tightening torque:
(B):8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)




2. Tap on the striker with a plastic hammer to adjust the striker. The striker will not move much, but will give some adjustment.
3. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.