Battery Bracket, Hybrid Drive: Service and Repair

Removal

WARNING:
This hybrid system uses a DC 270V voltage system. Be sure to follow safety instructions below. Failure to follow safety instructions may result in serious injury or electrocution .

[High Voltage Front Cover]
1. Shut off the high voltage circuit .
2. Remove the installation bolts (A), then remove the High Voltage Front Cover (B).









[High Voltage Rear Cover]
1. Remove the high voltage front cover.
2. Remove the installation bolts (A) and nut (B), then remove the high voltage rear cover (C).













[High Voltage Battery Pack Cover]
1. Remove the inlet and outlet cooling ducts .
2. Remove the high voltage front and rear cover.
3. Remove the cooling fan .
4. Remove the cooling fan bracket (A).
5. Remove the installation bolts and nuts, then remove the high voltage battery pack cover (B).










Installation

WARNING:
This hybrid system uses a DC 270V voltage system. Be sure to follow safety instructions below. Failure to follow safety instructions may result in serious injury or electrocution .

1. Installation is reverse of removal.

High voltage front cover installation bolt :
7.8 - 11.8N.m (0.8 - 1.2kgf.m, 5.8 - 8.7lb-ft)

High voltage rear cover installation bolt/nut:
7.8 - 11.8N.m (0.8 - 1.2kgf.m, 5.8 - 8.7lb-ft)

High voltage rear cover installation bolt/nut:
7.8 - 11.8N.m (0.8 - 1.2kgf.m, 5.8 - 8.7lb-ft)
Cooling fan bracket installation nut:
7.8 - 11.8N.m (0.8 - 1.2kgf.m, 5.8 - 8.7lb-ft)
High voltage battery pack cover installation bolt:
7.8 - 11.8N.m (0.8 - 1.2kgf.m, 5.8 - 8.7lb-ft)
High voltage battery pack cover installation nut:
7.8 - 11.8N.m (0.8 - 1.2kgf.m, 5.8 - 8.7lb-ft)