Repair Procedures

Removal

1. Disconnect the battery terminals and remove the battery (A).
2. Remove the engine cover (B).
3. Disconnect the ECM connector (C).
4. Disconnect the breather hose and then, remove the air duct (D) and air cleaner assembly (E).

Tightening torque :
7.8 - 9.8N.m (0.8 - 1.0kgf.m, 5.8 - 7.2lb-ft)




5. Disconnect the wiring connectors and harness clamps from the intake manifold.
(1) Disconnect the ETC connector (A) and knock sensor connector (B).
(2) Disconnect the injector connectors (C).
(3) (3) Remove the wiring harness mounting bolts (D).




(4) Disconnect the power steering fluid pressure switch connector (A).
(5) Disconnect the MAP sensor connector (B).
(6) Disconnect the OPS connector (C).
(7) Disconnect the alternator connector (D).
(8) Disconnect the A/C switch connector from the compressor.




(9) Disconnect the VIS connector.
(10) Disconnect the VCM connector (A) and MAP sensor connector (B).




(11) Disconnect the intake OCV connector (A).




(12) Disconnect the CMP sensor connector (A) and fuel hose (B).




6. Remove the intake manifold stay (A).

Tightening torque :
18.6 - 23.5N.m (1.9 - 2.4kgf.m, 13.7 - 17.4lb-ft)




7. Remove the intake manifold assembly.
(1) Disconnect the PCV hose (A).
(2) Disconnect the PCSV hose (B) and the brake vacuum hose (C).
(3) Disconnect the coolant hoses (D) from the throttle body.
(4) Remove the intake manifold assembly (E).

Tightening torque :
18.6 - 23.5N.m (1.9 - 2.4kgf.m, 13.7 - 17.4lb-ft)

[2.0L ULEV]





[2.0L SULEV & 2.4L ALL]




8. Installation is reverse order of removal.