Repair Procedures

Removal

1. Remove the driver lower cover. (refer to BD group)
2. Remove the clutch pedal bracket bolt from the body.
3. Remove the clutch pedal mounting nuts.




4. Disconnect the push rod from the master cylinder by removing the snap pin (A) and washer (B).




5. Remove the pedal bracket nuts.

Inspection

1. Check the pedal shaft and bushing for wear.
2. Check the clutch pedal for bending or torsion.
3. Check the return spring for damage or deterioration.
4. Check the pedal pad for damage or wear.

Installation

1. Apply the specified grease to the clutch pedal and bushings.

Chassis grease :SAE J310a, NLGI No.1




2. Apply the specified grease to the snap pin and washer.

Wheel bearing grease :SAE J310, NLGI No.2

3. Install the pedal bracket nuts.
4. Install the clutch pedal mounting nuts (A-2ea).

Tightening torque
: 17 - 26Nm (1.7 - 2.6kgf.m, 12.3 - 18.8Ib-ft)




5. Connect the push rod to the clutch pedal by installing the snap pin (A) and washer (B).




6. Install the clutch pedal bracket bolt to the body.
7. Install the driver lower cover. (refer to BD group)