Repair Procedures

REPLACEMENT

DOOR TRIM REPLACEMENT

NOTE:
- Take care not to scratch the door trim and other parts.
- Put on gloves to protect your hands.

1. After disconnecting the connector(A), remove the quadrant inner cover(B).




2. After loosen the inside handle cover mounting screw, remove the inside handle cover(A).




3. Loosen the door trim mounting screws. Disconnect the power window switch connector(A), power mirror connector(B). Remove the door trim(E).




4. Installation is the reverse of removal.

NOTE:
- Make sure of connectors is plugged in properly and each rod is connected securely.
- Make sure the door lock and opens properly.

GLASS REPLACEMENT
1. Remove the front door trim.

NOTE:
- Using the door switch to align the mounting hole with the hole on the door glass.
- If it is impossible, align the hole with hands after removing the motor.

2. Carefully move the glass (A) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot (B).





CAUTION:
- Take care not to drop to glass and scratch the glass surface.

3. Installation is the reverse of removal.

NOTE:
- Roll the glass up down to see if it move freely without binding.
- Adjust the position of the glass as necessary.

INSIDE HANDLE REPLACEMENT
1. Remove the front door trim.
2. Loose the inside handle (A) mounting screw.
Push the inside handle rearward to disconnect from the door module.




3. Disconnect the lock cable(A) and inside connect cable (B).




4. Installation is the reverse of removal.

NOTE:
- Make sure the door lock and open properly.

SPEAKER REPLACEMENT
1. Remove the front door trim.
2. After disconnect the speaker mounting screw and connector(A), remove the speaker(B).




3. Installation is the reverse of removal.

DOOR WEATHERSTRIP REPLACEMENT
1. Remove the door weatherstrip(A).




2. Installation is the reverse of removal.

DOOR REGULATOR REPLACEMENT
1. Remove the door trim.
2. Remove the door trim seal.
3. Remove the window glass.
4. After loosen the door regulator mounting nuts and window motor(B) mounting nuts, remove the door regulator(A).





POWER WINDOW MOTOR REPLACEMENT
1. Remove the front door trim.
2. Remove the door regulator.
3. Remove the window motor(A).




4. Installation is the reverse of removal.

NOTE:
- Roll the glass up down to see if it move freely without binding.

FRONT DOOR LATCH REPLACEMENT
1. Remove the door trim.
2. Remove the inside handle.
3. Remove the channel.
4. Disconnect the lock cable(A), out side handle cable(B).




5. After disconnect the connector(B), loosen the mounting bolts. Remove the latch assemble(A).




6. Installation is the reverse of removal.

NOTE:
- Roll the glass up down to see if it move freely without binding.
- Make sure the door lock and opens properly.

OUTSIDE HANDLE REPLACEMENT
1. Remove front door trim.
2. Remove the door trim seal.
3. Disconnect the lock cable(A), out side handle cable(B).
4. Loosen the outside handle mounting bolts.
5. Remove the outside handle(C).




6. Installation is the reverse of removal.

NOTE:
- Make sure the door lock and opens properly.

DOOR BELT WEATHERSTRIP REPLACEMENT
1. Remove front door trim.
2. Remove the door belt weatherstrip(A), after straightening hook of weatherstrip.




3. Installation is the reverse of removal.

REAR CHANNEL REPLACEMENT
1. Remove front door trim.
2. Remove the rear channel(A).




3. Installation is the reverse of removal.

ADJUSTMENT

GLASS ADJUSTMENT

NOTE:
- Check the glass run channel for damage or deterioration, and replace them necessary.

1. Remove the front door trim.
2. Carefully move the glass (A) until you can see the glass mounting bolts, then loosen them.




3. Check that the glass moves smoothly.

DOOR STRIKER ADJUSTMENT
Make sure the door latches securely without slamming It.
If necessary, adjust the striker (A): The strike nuts Are fixed. The strike can be fine adjusted up or down, and in or out.
1. Loosen the screws (B), then insert a shop towel between the body and striker(A).




2. Lightly tighten the screws.
3. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer.
Do not tap the striker too hard.
4. Loosen the screws and remove the shop towel.
5. Lightly tighten the screws.
6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.

DOOR POSITION ADJUSTMENT

NOTE:
- After installing the door, check for a flush fit with the Body, then check for equal gaps between the front, Rear, and bottom, door edges and the body. Check that the door and body edges are parallel. Before Adjusting, replace the mounting bolts.

1. Place the vehicle on a firm, level surface when adjusting the doors.




2. Adjust at the hinges (A):
A. Loosen the door mounting bolts (B) slightly, and move the door IN or OUT until it aligns flush with the body.)
B. Loosen the hinge mounting bolts (C) slightly, and move the door BACKWARD or FORWARD, UP or DOWN as necessary to equalize the gaps.
C. Place a shop towel (D) on the jack (E) to prevent damage to the door when adjusting the door.




3. Check that the door and body edges are parallel.
4. Grease the pivot portions of the hinges indicated by the arrows.
5. Check for water leaks.