Parking Brake Shoe: Service and Repair

Parking Brake Shoe

Removal

1. Raise the vehicle, and make sure it is securely supported.
2. Remove the rear tire and wheel.
3. Remove the rear brake caliper and Rear disc brake.

4. Remove the parking brake cable (B), after removing the fixing clip (A).




5. Loosen the hub assembly mounting bolts (A), and then remove the hub assembly and parking brake assembly.




6. Remove the adjuster assembly (B) and the lower return spring (A).




7. Remove the upper return spring (C) operating lever assembly (D).




8. Remove the shoe hold down pin (A) and the spring (B) by pressing and rotating the spring.




9. Remove the brake shoes (C).

Installation

1. Install the shoe hold down pin (A) and spring (B) by pressing and rotating the spring.




2. Install the operating lever assembly (D) and the upper return spring (C).




3. Install the adjuster assembly (B) and the lower return spring (A).




4. Install the hub assembly and the parking brake assembly, and then install mounting bolts (A).




5. Install the parking brake cable (B), and then install the fixing clip (A).




6. Install the rear brake disc, then adjust the rear brake shoe clearance.
(1) Remove the plug from the disc.
(2) Rotate the toothed wheel of adjuster by a screw driver until the disc is not moving, and then return it by 7 - 8 notches in the opposite direction.
7. Install the brake caliper assembly.
8. Install the tire and wheel, after installing the plug on the disc.
9. If the parking brake shoe or the brake disc are replaced a newly one, perform the brake shoe bed-in procedure.
(1) Hand type - While operating the parking brake pedal for 68.6N (7kgf, 15.4 lbf) effort, drive the vehicle 500 meters (0.31 miles) at the speed of 60kph (37 mph).
Foot type - While operating the parking brake lever for 98N (10kgf, 22lbf) effort, drive the vehicle 500 meters (0.31 miles) at the speed of 60kph (37 mph).
(2) Repeat the above procedure more than three times.
(3) Must be held on 30% uphill.

CAUTION:
After adjusting parking brake, notice following matter;
1. Must be free from troubles when the parking pedal is operated at 686.5 N (70 kgf, 154 lbf).
2. Check that all parts move smoothly.
3. The parking brake indicator lamp must be on after the parking pedal is worked and must be off after the pedal is released.