Campaign SA080 - Smart Key(R) Unit Update

NUMBER 077 [REV 1, 6/7/2011]

GROUP Body

DATE May 2011

MODEL Optima (TF) 2011MY

SUBJECT: SERVICE ACTION: OPTIMA (TF) SMART KEY UNIT UPDATE - CHANGE OF BCM & SMK SOFTWARE (SA080)





NEW/REVISED INFORMATION

For confirmation that the latest reflash has been done to a vehicle you are working on, verify ROM ID using the tables in this TSB. To ensure maximum customer satisfaction Kia is requesting the completion of this Service Action on all affected 2011 MY Optima vehicles. prior to delivery.

CAUTION
Customer must be notified in advance to bring in both Smart Keys for programming; reflash will invalidate previous programming on both Smart Keys and vehicle will no longer start if the spare (not re-registered) Smart Key is used after software upgrade.

Make sure that upgrade is performed with ignition key in "OFF" position.

If automatic upgrade fails, perform SMK manual upgrade while depressing the brake pedal to prevent "sleep" mode.

Register smart key while depressing the brake pedal to prevent "sleep" mode. The Smart Keys must be re-registered after Smart Key unit update.

Before beginning the SMK Module Reprogramming, you must retrieve the Smart Key PIN Code by entering the VIN number in KGIS under Vehicle Info. Scroll down to the menu option PIN Code and use the number labeled as (New). Record this PIN Code for easy retrieval when needed for Smart Key Re-Learn at the end of the Repair Procedure.





*NOTICE
A Service Action is a repair program without customer notification that is preformed during the warranty period. Any dealer requesting to perform this repair outside the warranty period will require DPMS approval.

Repair status for a VIN is provided on WebDCS (Service > Warranty Coverage > Warranty Coverage Inquiry > Campaign Information). Not completed Recall/Service Action reports are available on WebDCS (Consumer Affairs > Not Completed Recall > Recall VIN > Select Report), which includes a list of affected vehicles

This issue number is SA080.

BCM/SMK Upgrade Procedure:

To correct this condition, the BCM and/or SMK should be reprogrammed using the GDS download as described in this bulletin. For SA081B make sure you perform the BCM update first, and then the SMK update last, if you fail to follow this sequence, the system will malfunction.

Note:
Leave driver's door open during the reflash procedure.





Upgrade Event Name

*NOTICE
^ A fully charged battery is necessary before ECM upgrade can take place. It is recommended that the Midtronics GR8 1200 system be used in ECM mode during charging. DO NOT connect any other battery charger to the vehicle during ECM upgrade.

^ Turn off all lamps (do not leave head lamp switch in auto mode) and all accessories (including heater, A/C, blower, radio, seat warmer, defroster, etc.) to assure battery will not be discharged during upgrade.

^ Perform upgrade with the ignition switch in the OFF position.

^ Insert the FOB into FOB holder.

^ Be careful not to disconnect any cables connected to the vehicle or scan tool during upgrade.

^ Do not start the engine during upgrade.





ROM ID INFORMATION TABLES

1. Connect the power supply cable to the GDS tool.

*NOTICE
If attempting to perform the ECM upgrade with the power supply cable disconnected from the GDS tool, be sure to check that the GDS tool charged before ECM upgrade. If the GDS tool is not fully charged, failure to perform the ECM upgrade may occur. Therefore, it is strongly recommended that the power supply connector be connected to the GDS tool.

2. Connect the USB cable between the VCI and the GDS tool.

*NOTICE
When performing the ECM upgrade using the GDS tool, wireless communication between the VCI and GDS tool is not available. Therefore, be sure to connect the USB cable between the VCI and the GDS tool.

3. Connect the Main 16-pin DLC cable (GHDM - 241000) to the VCI.





4. Connect the Main 16-pin DLC cable (GHDM -241000) to the OBD-II connector, located under the driver's side of the instrument panel.

5. Turn on the VCI and diagnostic terminal with the ignition in the OFF position. Do Not Start The Engine.

*NOTICE
Depending on whether SA080A or SA080B applies (which will be indicated after VIN is entered into WebDCS), proceed as follows: If BCM upgrade is required - proceed with step 6, if only SMK upgrade is requires, proceed to SMK Automatic Upgrade Procedure below.

BCM Automatic Upgrade Procedure Using GDS:

6. Choose VIN or ECU Upgrade on the initial screen.

Enter the vehicle information by pressing the VIN Auto Detect button, entering the vehicle's VIN or selecting the vehicle model, model year, engine/fuel type and BCM as the system, and then click OK.





*NOTICE
Do NOT attempt to perform a Manual Mode upgrade unless Auto Mode fails. Always follow the instructions given on the GDS tool in either Auto or Manual mode. See tables for Manual Mode password.

* MANUAL MODE ECM UPGRADE PASSWORDS:

* Do NOT perform Manual Mode ECM upgrade unless Auto Mode fails.

*NOTICE
If the automatic update fails, remove the memory fuse from interior fuse panel for at least 10 seconds, then reinstall the fuse, and perform manual upgrade.





Upgrade Event # 154

7. When the GDS tool reports that the upgrade has been successfully completed, click OK, turn OFF the ignition key, and wait at least 10 seconds before attempting to start the engine.

8. Check if any incidental Diagnostic Codes (DTCs) have been created by the upgrade and clear DTCs that are present.

Note:
The Smart key must be registered after ECU reprogramming, please refer to step 5 below.

SMK Automatic Upgrade Procedure Using GDS:

1. Choose VIN or ECU Upgrade on the initial screen.

Enter the vehicle information by pressing the VIN Auto Detect button, entering the vehicle's VIN or selecting the vehicle model, model year, engine/fuel type and PIC as the system, and then click OK.





2. Select ECU Upgrade on the initial screen after entering the vehicle information; then select Auto Mode then PIC in the left ECU Upgrade column.





3. Click OK on the screen, then open the glove box and insert the FOB into the FOB holder as indicated in the image to the right.

*NOTICE
Ignition key must be in the OFF position for at least 30 seconds before inserting FOB in FOB holder.

4. Read GDS information, and then click OK. The GDS will read the vehicle's ROM ID. After the current ROM ID is displayed, select appropriate Upgrade Event: "155.TF SMART KEY LOGIC IMPROVEMENT (SMK)"

After clicking the Upgrade button, read information, and then click OK. Upgrade will begin; upgrade will occur until 100% is reached on bar graph, click OK on final screen, upgrade is now completed.





5. The Smart key must be registered after ECU reprogramming, Otherwise engine will not start.

*NOTICE
Do NOT attempt to perform a Manual Mode upgrade unless Auto Mode fails. Always follow the instructions given on the GDS tool in either Auto or Manual mode. See table for Manual Mode passwords.

* MANUAL MODE ECM UPGRADE PASSWORDS:

* Do NOT perform Manual Mode ECM upgrade unless Auto Mode falls.





Upgrade Event # 155

6. The Smart key must be registered after ECU reprogramming, Otherwise engine will not start.

The brake pedal must be depressed while registering Smart Key to prevent SMK from going into sleep mode.

Smart Key Code Saving:





7. Select "Smart key code saving" on the Vehicle S/W Management.

Make sure the ignition key is in the "OFF" position.

Insert key to teach; then press OK.





8. After inputting PIN code; press OK.

Repeat procedure for the second Smart Key.

9. When the GDS tool reports that the ECU upgrade has been successfully completed, click OK, turn OFF the ignition key, and wait at least 10 seconds before attempting to start the engine.

10. Check if any incidental Diagnostic Codes (DTCs) have been created by the upgrade and clear DTCs that are present.





AFFECTED PRODUCTION RANGE





SERVICE ACTION WARRANTY CLAIM INFORMATION

*NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SA080 when accessing the WebDCS system.