Repair Procedures

Removal

1. Remove the flexible hose (A) connected to brake reserve tank from the master cylinder.

NOTE:
In advance remove the ECU and battery.
Put aside the fuel pump by disconnecting the connectors and remove the mounting nuts.




2. Disconnect the clutch tube (B) from the master cylinder.
3. Remove the drive lower cover. (refer to BD group)
4. Remove the clutch pedal mounting nuts.




5. Disconnect the push rod from the master cylinder by removing the snap pin (A) and washer (B).






Installation

1. Apply the specified grease to the snap pin and washer.

Wheel bearing grease :SAE J310, NLGI No.2


2. Install the clutch pedal mounting nuts.

Tightening torque
: 17 - 26Nm (1.7 - 2.6kgf.m, 12.3 - 18.8Ib-ft)





3. Connect the push rod to the clutch pedal by installing the snap pin (A) and washer (B).




4. Install the driver lower cover. (refer to BD group)
5. Connect the flexible hose (A) of the brake reserve tank to the master cylinder.

NOTE:
Install the fuel pump, ECU and the battery in order.




6. Connect the clutch tube (B) to the master cylinder.
7. Bleed the air in the clutch system.(refer to Bleeding in Service Adjustment Procedure)