Repair procedures

Removal

1. Drain engine oil.
2. Remove the drive belts.
3. Turn the crankshaft and align the white groove on the crankshaft pulley with the pointer on the lower cover.




4. Remove the timing belt.
5. Remove the timing belt idler bolt (B), then remove the idler (A).




6. Remove the oil pan and oil screen.
7. Remove the alternator.

8. Remove the A/C compressor tensioner bracket (A).




9. Remove the front case.




(1) Remove the screws (B) from the pump housing, then separate the housing and cover (A).




(2) Remove the inner (A) and outer (B) rotors.






Installation

1. Install oil pump.
(1) Place the inner and outer rotors into front case with the marks facing the oil pump cover side.
(2) Install the oil pump cover (A) to front case with the 7 screws(B).

Tightening torque
5.9 - 8.8N.m (0.6 - 0.9kgf.m, 4.3 - 6.5lb-ft)





2. Check that the oil pump turns freely.
3. Install the oil pump on the cylinder block.
Place a new front case gasket on the cylinder block. Apply engine oil to the lip of the oil pump seal. Then, install the oil pump onto the crankshaft. When the pump is in place, clean any excess grease off the crankshaft and check that the oil seal lip is not distorted.




Bolt length
(A) : 0.98 in (25mm)
(B) : 0.787 in (20mm)
(C) : 1.496 in (38mm)
(D) : 1.771 in (45mm)

Tightening torque :
18.6 - 23.5N.m (1.9 - 2.4kgf.m, 13.7 - 17.4 lb-ft)


4. Apply a light coat of oil to the seal lip.
5. Using the SST(09231-23100), install the oil seal.




6. Install the A/C compressor tensioner bracket (A).




7. Install the alternator.

8. Install the oil screen.

Tightening torque :
14.7 - 21.6N.m (1.5 - 2.2kgf.m, 10.8 - 15.9lb-ft)


9. Install oil pan.
(1) Using a razor blade and gasket scraper, remove all the old packing material from the gasket surfaces.

NOTE:
Check that the mating surfaces are clean and dry before applying liquid gasket.

(2) Apply liquid gasket as an even bead, centered between the edges of the mating surface.
Use liquid gasket 'TB 1217H' or equivalent.

NOTE:
- To prevent leakage of oil, apply liquid gasket to the inner threads of the bolt holes.
- Do not install the parts if five minutes or more have elapsed since applying the liquid gasket. Instead, reapply liquid gasket after removing the residue.
- After assembly, wait at least 30 minutes before filling the engine with oil.

(3) Install the oil pan with the 19 bolts.
Uniformly tighten the bolts in several passes.

Tightening torque :
9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7 lb-ft)


10. Install the timing belt idler.

Tightening torque :
42.2 - 53.9N.m (4.3 - 5.5kgf.m, 31.1 - 39.8lb-ft)


11. Install the timing belt.
12. Install the drive belt.
13. Refill the engine oil.