FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Repair procedures





Removal

1. Remove the under cover (A).




2. Remove the drain plug and drain the engine coolant.
3. Disconnect the breather hose (A), ECM connector (B) and remove the air cleaner assembly (C).




4. Remove the radiator protector (A).




5. Remove the radiator upper hose (A) and lower hose (B).




6. Disconnect fan motor connector (A), and remove the cooling fan (B).




7. Remove the ATF cooler hoses (A).




8. Remove the radiator mounting bracket (A) and condenser mounting bolt.




9. Remove the reservoir hose & pipe (A) and then remove the radiator assembly (B) from the vehicle.






Installation

1. Install the radiator assembly (B) to the vehicle, and then install the reservoir hose & pipe (A) at the mounting clip.




2. Install the condenser mounting bolt and radiator mounting bracket (A).

Tightening torque :
8.8 - 10.8N.m (0.9 - 1.1kgf.m, 6.5 - 7.9lb-ft)





3. Install the ATF cooler hoses (A).




4. Install the cooling fan (B) and then connect the fan motor connector (A).

Tightening torque :
8.8 - 10.8N.m (0.9 - 1.1kgf.m, 6.5 - 7.9lb-ft)





5. Install the radiator upper hose (A) and lower hose (B).




6. Install the radiator protector (A).




7. Install the air cleaner assembly (C) then connect the breather hose (A), ECM connector (B).

Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)





8. Install the under cover (A).

Tightening torque :
8.8 - 10.8 N.m (0.9 - 1.1 kgf.m, 6.5 - 7.9 lb-ft)





9. Fill the engine coolant.
10. Start the engine and check for leaks.
11. Recheck the coolant level.