Fuel Pump: Service and Repair

Removal

1. Release the residual pressure in fuel line .
2. Remove the rear seat cushion .
3. Remove the service cover (A).




4. Remove the rubber cover [SULEV].
5. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).

[SULEV]





[ULEV]




6. Disconnect the fuel feed tube quick-connector (C) and the vapor tube quick-connector (D).
7. Disconnect the vapor hose (E) [ULEV].
8. Remove the fuel pump plate cover (F) with the special service tool (SST No.: 09310-2B200), and then remove the fuel pump [SULEV].
Remove the mounting nuts (G), and then remove the fuel pump [ULEV].

[SULEV]





[ULEV]






Installation

1. Installation is reverse of removal.

Fuel pump plate cover tightening [SULVE]:
78.5 - 98.1N.m (8.0 - 10.0kgf.m, 57.9 - 72.4lb-ft)
Fuel pump plate cover installation nut [ULVE]:
2.0 - 2.9N.m (0.2 - 0.3kgf.m, 1.4 - 2.2lb-ft)


CAUTION:
When installing the fuel pump module, be careful not to get the seal-ring entangled.