Headlamp: Service and Repair

Removal

CAUTION:
Head lamps become very hot during use; do not touch them or any attaching hardware immediately after they have been turned off.

NOTE:
The headlamp bulb should not be removed from the headlamp assembly until just before a new bulb is installed.
Removing bulb for an extended period of time may affect headlamp bulb performance.
Contaminants may enter the headlamp assembly where they can settle on the lens and reflector.
Never turn on the head lamps with the bulb removed from the headlamp assembly.

1. Disconnect the negative (-) battery terminal.
2. Loosen the mounting bolts (2EA)(A) of head lamp. Remove the head lamp assembly(B) after disconnecting the lamp connectors.





NOTE:
Take care that retaining clip(A) is not to be damaged.




3. Remove the bulb caps from the head lamp assembly after turning in the counter clock-wise direction.
A : Head lamp high bulb & position bulb cab
B : Head lamp low bulb cab
C : Turn signal bulb cab




4. Remove the head lamp bulbs after releasing the lock of the set spring.
A : Head lamp high bulb, B : Head lamp low bulb.
C : Turn signal bulb






Installation

1. Install the head lamp bulbs.
2. Install the head lamp bulb caps.
3. Install the head lamp assembly after connecting the lamp connector.