Repair Procedures

REMOVAL AND INSTALLATION

1. Remove door delta inner cover from door frame.




2. Remove door inner handle cover.




(1) Remove cover and screw.
(2) Remove door inner handle cover from door trim.
3. Remove door trim.
(1) Remove arm rest from door trim.




(2) Remove door trim screws(4).




(3) Disconnect electrical connector.




(4) Remove door trim from door frame.




4. Remove door screen.

NOTE:
Peel door screen off carefully so that it can be reused.




5. Remove door channel.




(1) Remove bolts and nuts.

Tightening torque :
8 - 12 Nm (0.8 - 1.2 kg-m, 6 - 9 lb-ft)


(2) Remove door channel from door frame.
6. Remove window glass.
(1) Connect power window switch connector.
(2) Connect negative battery terminal.
(3) Turn ignition switch "ON" and set window glass bolts on access hole.




(4) Turn ignition switch "OFF".
(5) Remove glass run channel from door frame.

NOTE:
When install the glass run channel, use soap and water for lubrication.




(6) Remove window glass grip bolts(2).

Tightening torque :
8 - 12 Nm (0.8 - 1.2 kg-m, 6 - 9 lb-ft)





(7) Remove window glass from door frame.

NOTE:
Remove the glass carefully to avoid brakeage.

(8) Disconnect negative battery terminal.
(9) Disconnect power window switch connector.
7. Remove door module assembly.
(1) Remove door latch screws(3).

Tightening torque
Door latch : 7 - 11 Nm (0.7 - 1.1 kg-m, 5 - 8 lb-ft)
Door striker : 17 - 22 Nm (1.7 - 2.2 kg-m, 12 - 16 lb-ft)





(2) Remove bolts(4) and nut.

Tightening torque :
8 - 12 Nm (0.8 - 1.2 kg-m, 6 - 9 lb-ft)





(3) Disconnect electrical connector.
(4) Remove wire harness from door module assembly.
(5) Remove door module assembly from door frame.
8. Remove door latch.
(1) Remove door latch rods(2) from door inner handle.




(2) Remove door latch from door module.




A. Push the stopper with a screwdriver.




B. Push the door latch toward the door module and remove it.
9. Remove door outer handle.
(1) Remove bolt.




(2) Remove handle cover.




(3) Remove handle from handle base.




10. Remove door checker bolts from body frame.

Tightening torque :
Body side : 17 - 22 Nm (1.7 - 2.2 kg-m, 12 - 16 lb-ft)
Door side : 7 - 11 Nm (0.7 - 1.1 kg-m, 5 - 8 lb-ft)





11. Disconnect main connector from body side.




12. Remove door upper hinge bolts(2) and lower hinge bolts(2) from body side.

Tightening torque
Body side : 35 - 42 Nm (3.5 - 4.2 kg-m, 25 - 30 lb-ft)
Door side : 13 - 26 Nm (1.3 - 2.6 kg-m, 9 - 19 lb-ft)





13. Remove door frame.




14. Install in reverse order of removal.