Repair Procedures

Removal

1. Remove the engine cover (A).

2. Disconnect the breather hose (A), ECM connector (B) and remove the air cleaner assembly (C).

3. Connect the intake OCV connector (A), power steering switch connector (B), VIS connector (C), OPS connector (D), knock sensor connector (E), alternator connector (F) and A/C switch connector (G).

4. Disconnect the exhaust OCV connector (A) and remove the wiring from the cylinder head cover.

5. Disconnect the injector connectors (A).

6. Disconnect the ETC connector (A) and MAP sensor connector (B).

7. Disconnect the intake CMP sensor connector (A), fuel hose (B), brake booster vacuum hose (C) and PCSV hose (D).
Disconnect the VCM connector (E) (SULEV only).

8. Remove the coolant hose (A) from the throttle body.

9. Remove the PCV hose (A).

10. Remove the intake manifold stay (A).

11. Remove the oil level gauge.
12. Remove the intake manifold (A).

Installation

1. Install the intake manifold (A).

Tightening torque :
18.6 - 23.5N.m (1.9 - 2.4kgf.m,13.7 - 17.4lb-ft)

2. Install the oil level gauge.
3. Install the intake manifold stay (A).

Tightening torque :
18.6 - 23.5N.m (1.9 - 2.4kgf.m,13.7 - 17.4lb-ft)

4. Install the PCV hose (A).

5. Install the coolant hose (A) to the throttle body.

6. Connect the PCSV hose (D), brake booster vacuum hose (C), fuel hose (B) and intake CMP sensor connector (A).
Connect the VCM connector (E) (SULEV only).

7. Connect the ETC connector (A) and MAP sensor connector (B).

8. Connect the injector connectors (A).

9. Connect the exhaust OCV connector (A) and replace the wiring from the cylinder head cover.

10. Connect the intake OCV connector (A), power steering switch connector (B), VIS connector (C), OPS connector (D), knock sensor connector (E), alternator connector (F) and A/C switch connector (G).

11. Install the air cleaner assembly (C) then connect the breather hose (A), ECM connector (B).

Tightening torque :
7.8 - 11.8N.m (0.8 - 1.2kgf.m, 5.8 - 8.7lb-ft)

12. Install the engine cover (A).