Lubrication System
Removal
Oil Pump Case
1. Drain engine oil.
2. Remove the front right wheel and tire.
3. Remove the front right side cover.
4. Remove the front muffler.
5. Remove the generator.
6. Remove the timing belt.
7. Remove the oil filter bracket(A).
8. Using SST(09215-3C000), remove the lower oil pan(A).
CAUTION:
Be careful not to damage the contact surfaces of upper oil pan and lower oil pan.
9. Remove the oil screen(A).
10. Remove the upper oil pan, using the SST(09215-3C000)(A).
CAUTION:
Be careful not to damage the contact surfaces of upper oil pan and lower oil pan.
11. Remove the oil pump case(A).
12. After removing the plug(C), remove the relief spring(B) and the relief plunger(A).
Installation
Oil Pump Case
1. Assembly the relief spring(B) and the relief plunger(A) and tighten the plug(C).
Tightening torque
39.2 - 49.0Nm (4.0 - 5.0kgf.m, 28.9 - 36.2lb-ft)
2. Install oil pump case.
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on the oil pan.
The part must be assembled within 5 minutes after the sealant was applied.
Bead width : 2.5mm(0.0984in.)
CAUTION:
- Make clean the sealing face before assembling two parts.
- Remove harmful foreign materials on the sealing face before applying sealant.
- When applying sealant gasket, sealant must not be protrude into the inside of oil pan.
- To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
- After assembly, wait at least 30 minutes before filling the engine with oil.
(3) Install the oil pump case(A).
Tightening torque
18.6 - 23.5(1.9 - 2.4kgf.m, 13.7 - 17.4lb-ft)
CAUTION:
In the installation of the oil pump, always use a new o-ring(B).
3. Using the SST(09214 - 33000), install the oil pump case oil seal.
4. Install the upper oil pan.
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on the oil pan.
The part must be assembled within 5 minutes after the sealant was applied.
CAUTION:
- Make clean the sealing face before assembling two parts.
- Remove harmful foreign materials on the sealing face before applying sealant.
- When applying sealant gasket, sealant must not be protrude into the inside of oil pan.
- To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
- After assembly, wait at least 30 minutes before filling the engine with oil.
(3) Fix the oil pan and tighten the bolts in several steps uniformly.
Tightening torque
Bolts 1 - 15 :
18.6 - 23.5Nm(1.9 - 2.4kgf.m, 13.7 - 17.4lb-ft)
Bolts 16,17 :
4.9 - 6.9Nm(0.5 - 0.7kgf.m, 3.6 - 5.1lb-ft)
5. Install the oil screen.
Tightening torque
14.7 - 21.6Nm(1.5 - 2.2kgf.m, 10.8 - 15.9lb-ft)
NOTE:
Always use a new gasket.
6. Install the lower oil pan.
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on the oil pan.
The part must be assembled within 5 minutes after the sealant was applied.
CAUTION:
- Make clean the sealing face before assembling two parts.
- Remove harmful foreign materials on the sealing face before applying sealant.
- When applying sealant gasket, sealant must not be protrude into the inside of oil pan.
- To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
- After assembly, wait at least 30 minutes before filling the engine with oil.
(3) Fix the oil pan and tighten the bolts in several steps uniformly.
Tightening torque
9.8 - 11.8Nm(1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)
7. Install the oil filter bracket(A).
Tightening torque
18.6 - 23.5Nm(1.9 - 2.4kgf.m, 13.7 - 17.4lb-ft)
CAUTION:
Always use a new O-ring.
8. Install the timing belt, the generator and the front muffler.
9. Install the front right side cover and the wheel and tire.
10. Fill with engine coolant.
11. Start engine and check for leaks.
12. Recheck engine coolant level.