Repair Procedures

REMOVAL

1. Drain the clutch fluid through the bleed plug (A).




2. Remove clevis pin (A), split pin (cotter pin) (C) and washer (B).




3. Disconnect the clutch tube (A) (master cylinder side).




4. Remove the flexible hose connected to brake reserve tank.




5. Remove the master cylinder mounting nuts (A) and clutch reserve tank mounting bolts (B).




6. Remove the clutch line clips (A).
7. Hold the nut on the clutch hose (B) and loosen the flare nut (C) on the clutch tube.




8. Remove the clutch tube.
9. Disconnect the clutch hose (A) (release cylinder side).




10. Remove the clutch reserve tank.

INSTALLATION

1. Connect the clutch tube (A) (release cylinder side).




2. Temporarily tighten the flare nut by hand, then tighten it to the specified torque, being careful that the clutch hose does not become twisted.




3. Install the clutch tube and clips (A).




4. Install the master cylinder (A).




5. Apply the specified grease to the clevis pin and washer.

Wheel bearing grease: SAE J310, NLGI NO. 2





6. Install the push rod to the clutch pedal.
7. Pour the clutch fluid into the clutch master cylinder.
8. Bleed the clutch system.