Reassembly

REASSEMBLY

1. Install the first speed gear assembly with needle bearing.




2. Combine the first-second gear synchronizer hub and sleeve.




3. The synchronizer sleeve has teeth missing at six places.
Assemble the hub to the sleeve so that the center tooth between the two missing teeth will touch the synchronizer key.




4. Install the synchronizer spring so that its protrusion may be engaged in the groove of the synchronizer keys.

CAUTION:
When installing the synchronizer springs, make sure they are not facing the same direction.




5. Install the first-second speed gear synchronizer assembly over the output shaft using the special tool(09432-22000).

CAUTION:
- When installing the synchronizer assembly, make sure that the three synchronizer keys are seated correctly in their respective groove on the synchronizer ring.
- After installation of the synchronizer assembly, check that first gear rotates smoothly.




6. Install the second speed gear with needle roller bearing and bearing sleeve using the special tool(09432-22000).




7. Install the third speed gear and spacer.




8. Install the fourth speed gear using the special tool((09432-22000)).




9. Install the bearing using the special tool(09432-22000).

CAUTION:
Do not reuse the bearing removed from the shaft.




10. Install the rear side taper roller bearing using the special tool(09432-22000).