Starter Motor: Service and Repair

STARTER

REMOVAL
1. Disconnect the battery negative cable.




2. Disconnect the starter cable (A) from the B terminal (B) on the solenoid (C), then disconnect the connector (D) from the S terminal (E).
3. Remove the 2 bolts holding the starter, then remove the starter.
4. Installation is the reverse of removal.
5. Connect the battery negative cable to the battery.

DISASSEMBLY




1. Disconnect the M-terminal (A) on the magnet switch assembly (B).




2. After loosening the 2 screws (A), detach the magnet switch assembly (B).




3. Remove the Yoke (A) and rear bracket (B).




4. Remove the brush holder assembly (A), yoke (B) and armature (C).




5. Remove the packing (A).




6. Remove the lever plate (A) and lever packing (B).




7. Disconnect the planet gear (A).




8. Disconnect the planet shaft assembly (A) and lever (B).




9. Press the stop ring (A) using a socket (B).




10. After removing the stopper (A) using stopper pliers (B).




11. Disconnect the stop ring (A), overrunning clutch (B), internal gear (C) and planet shaft (D).
12. Reassembly is the reverse of disassembly.






NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).