Installation

POWER STEERING GEAR BOX

INSTALLATION
1. Install the steering gear box (A) to the sub frame by tightening the mounting bolts.





2. Install the pressure tube (A) and return tube (B) to the steering gear box and then tighten the flare nut.





3. Install the heat protector (A).





4. Install the rear roll stopper (A) to the sub-frame by tightening the mounting bolts.





5. Install the return hose mounting bracket (A) to rear roll stopper.





6. Install the sub-frame (A) and stay by tightening the mounting bolts.





7. Install the front and rear roll stopper through bolts and nut (A, B).





8. Connect the return hose (A).





9. Install the muffler rubber hanger (A).





10. Connect the lower arm with the knuckle by tightening the bolts (A).





11. Connect the tie rod end with the knuckle and then install the castle nut and split pin.

Tightening torque Nm (kgf.m, lb-ft): 24 - 34 (2.4 -3.4, 17 - 25)

12. Connect the stabilizer link (A) with the front strut assembly and than tighten the nut.





13. Connect the universal joint assembly (B) with the pinion of the steering gear box and then tighten the bolt (A).





14. Connect the pressure tube to power steering pump by tightening the eye bolt.

Tightening torque Nm (kgf.m, lb-ft): 55 - 65 (5.5 - 6.5, 40 - 47)

15. Add power steering fluid to reservoir.
16. Bleed the power steering system. (Refer to Air bleeding)
17. Check and adjust front wheel alignment.