FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Water Pump: Service and Repair

REMOVAL

Components (Part 1):




Components (Part 2):





WATER PUMP
1. Drain the engine coolant.

WARNING
System is under high pressure when the engine is hot. To avoid danger of releasing scalding engine coolant, remove the cap only when the engine is cool.


2. Remove drive belt.
3. Remove exhaust manifold.
4. Remove water inlet pipe nut.
5. Remove the water pump(A).





INSPECTION

WATER PUMP
1. Check each part for cracks, damage or wear, and replace the coolant pump assembly if necessary.
2. Check the bearing for damage, abnormal noise and sluggish rotation, and replace the coolant pump assembly if necessary.
3. Check for coolant leakage. If coolant leaks from hole, the seal is defective. Replace the coolant pump assembly

NOTE
A small amount of "weeping" from the bleed hole is normal.

INSTALLATION

WATER PUMP
1. Install the water pump.
1) Install the water pump(A) and a new gasket with the 5 bolts.





2. Install water inlet pipe nut.

Tightening torque
18.6 - 23.5Nm (1.9 - 2.4kgf.m, 13.7 - 17.4lb-ft)

3. Install exhaust manifold.
4. Install drive belt.
5. Fill with engine coolant.
6. Start engine and check for leaks.
7. Recheck engine coolant level.