Intake Manifold: Service and Repair

INTAKE MANIFOLD

Components:

REMOVAL
1. Remove the engine cover.
2. Remove the air cleaner assembly.
3. Remove the A/C switch connector(A), alternator connector(B) and oil pressure switch connector(C).

4. Remove the OCV connector(A), OTS connector(B), P/S switch connector(C).

5. Remove the injector connector(A).

6. Disconnect the engine wire harness connectors.
1) Remove the ETC connector(B), CMP connector(C), knock sensor connector(D).

7. Remove the delivery pipe(A).

8. Remove the coolant hoses(A) from the throttle body.

9. Remove the oil pressure switch connector(A) from the bracket.

10. Remove the knock sensor connector(A) from the bracket.

11. Remove the PCSV vacuum hose, brake vacuum hose.
12. Remove the PCV hose(A).

13. Remove the intake manifold stay(A).

14. Remove the oil level gauge.
15. Remove the intake manifold and gasket.

DISASSEMBLY
1. Remove the throttle body assembly.
2. Remove the purge/vacuum pipe & hose assembly(A).

3. After removing the connection hose clamp, remove the stub manifold from the inlet manifold assembly.

REASSEMBLY
1. Using the SST(09495-3K000) clamp the stub manifold(A) and the inlet manifold(B) with the connection hose.

2. Install the purge/vacuum pipe and hose assembly(A).

3. Install the throttle body assembly.

Tightening torque:
7.8-9.8 Nm(0.8-1.0 kgf.m, 5.8-7.2 lb-ft)

INSTALLATION
1. Install the intake manifold and gasket.

Tightening torque:
18.6-27.5Nm (1.9-2.8kgf.m, 13.7-20.2lb-ft

2. Install the intake manifold stay(A).