Repair Procedures

REMOVAL

OIL PUMP
1. Drain the engine oil.
2. Remove the drive belts.
3. Turn the crankshaft pulley, and align its groove with timing mark "T" of the timing belt cover.
4. Remove the timing belt.
5. Remove the timing belt tensioner(A).




6. Remove the oil pan and oil screen.
7. Remove the alternator.
8. Remove the air conditioner compressor tensioner bracket(A).




9. Remove the front case.
(1) Remove the screw from the pump housing, then separate the housing and cover(A).




(2) Remove the inner rotor(A) and outer rotor(B).






INSTALLATION

OIL PUMP
1. Install the oil pump.
(1) Place the inner and outer rotors into front case with the marks facing the oil pump cover side.
(2) Install the oil pump cover(A) to front case with the 7 screws.

Tightening torque : 5.9 - 6.9N.m (0.6 - 0.7kgf.m, 4.3 - 5.1lb-ft)




2. Check that the oil pump turns freely.
3. Install the oil pump on the cylinder block.
(1) Place a new front case gasket on the cylinder block.
(2) Apply engine oil to the lip of the oil pump seal. Then, install the oil pump onto the crankshaft.
(3) When the pump is in place, clean any excess grease off the crankshaft and check that the oil seal lip is not distorted.





Bolt length(A) : 30mm (1.181in), (B) : 22mm (0.866in),(C) : 45mm (1.772in), (D) : 60mm (2.362in) / Tightening torque : 18.6 - 23.5N.m (1.9 - 2.4kgf.m, 13.7 - 17.4lb-ft)

4. Apply a light coat of oil to the front case oil seal lip.
5. Using the SST(09214-32000),install the front case oil seal.




6. Install the air conditioner compressor tensioner bracket (A).




7. Install the alternator.
8. Install the oil screen.

Tightening torque : 14.7 - 21.6N.m (1.5 - 2.2kgf.m, 10.8 - 15.9lb-ft)

9. Install the oil pan.

Tightening torque : 9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)

NOTE:
Clean the oil pan gasket mating surfaces.

10. Install the timing belt tensioner.
11. Install the timing belt
12. Install the drive belts.
13. Fill with engine oil.