Repair Procedures

REMOVAL

OIL PAN
1. Drain the engine oil.
2. Disconnect the rear oxygen sensor connector(A).




3. Remove the front muffler heat protector(A)
4. Remove the front muffler(B).




5. Remove the exhaust manifold and catalytic converter assembly(A).




6. Using the SST(09215-3C000) and remove the oil pan.





INSTALLATION

OIL PAN
1. Install the oil pan.
(1) Using a razor blade and gasket scraper, remove all the old packing material from the gasket surfaces.

NOTE:
Check that the mating surfaces are clean and dry before applying liquid gasket.

(2) Apply liquid gasket as an even bead, centered between the edges of the mating surface.

Liquid gasket : MS 721-40A or equivalent

NOTE:
1) To prevent leakage of oil, apply liquid gasket to the inner threads of the bolt holes.
2) Do not install the parts if five minutes or more have elapsed since applying the liquid gasket.
Instead, reapply liquid gasket after removing the residue.
3) After assembly, wait at least 30 minutes before filling the engine with oil.

(3) Install the oil pan(A) with the bolts.
Uniformly tighten the bolts in several passes.

Tightening torque : 9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)




2. Install the exhaust manifold and catalytic converter assembly(A)..




3. Install the front muffler(B).

Tightening torque : 29.4 - 39.2N.m (3.0 - 4.0kgf.m, 21.7 - 28.9lb-ft)

4. Install the front muffler heat protector(A).




5. Connect the rear oxygen sensor connector(A).




6. Fill with engine oil