FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Repair Procedures




REMOVAL

1. Disconnect the oil pressure switch (A).




2. Disconnect the pressure tube (A) and return hose (B) from the power steering pump assembly.

Tightening torque Nm (kgf-m, lb-ft): 55 - 65 (5.5 - 6.5, 40 - 47)

[2.4L]





[2.7L]




3. Remove the drive belt.
4. Loosen the power steering pump mounting bolt and nut, and then remove the power steering pump assembly from the pump bracket.

Tightening torque Nm (kgf-m, lb-ft): 2.0/2.4L : 17 - 26 (1.7 - 2.6, 12 - 19)2.7 : 35 - 50 (3.5 - 5.0, 25 - 36)

[2.4L]





[2.7l]





NOTE:
Be careful not to spill the fluid from the power steering oil pump.

INSTALLATION

1. Installation is the reverse of removal.

NOTE:
Be sure to connect between a tube and a hose as shown in the illustration.





CAUTION:
The pressure tube does not twist and come in contact with other components.

2. Add the power steering fluid.
3. Bleed the power steering system.
4. Check the oil pump pressure.
REASSEMBLY

1. Install the flow control spring (B), the flow control valve (A) and the connector into the pump body.




2. Install the oil seal in the pump body by using the special tool (09222-32100).




3. After inserting the shaft assembly into the pump body, install the dust spacer and snap ring (A).




4. Install the pump pulley(A).

Tightening torque : 55 - 69 Nm (5.5 - 6.9 kgf-m, 39.8 - 49.9 lb-ft)




5. Install the inner O-ring and outer O-ring (A).




6. Install the oil pump side plate (A).




7. After inserting the lock pin into the groove of the front housing, install the camring (A) attending to the direction.




8. Install the rotor and the vanes.








9. Install the gasket and oil pump cover assembly (A).








10. Install the O-ring (A) and the suction pipe mounting bolt.

Tightening torque : 13.6 - 18.4 Nm (1.36 - 1.84 kgf-m, 9.84 - 13.3 lb-ft)