Disassembly and Reassembly

ALTERNATOR

DISASSEMBLY
1. If the front bearing needs replacing, remove the pulley with a hexagonal wrench.




2. Remove the generator cover(A) after removing the three nuts(B).




3. Remove the brush holder(A).




4. Remove the four screws, the rectifier(B) and the rubber seal(C).







5. Remove the tour nuts(A) and insulators(B).




6. Remove the rear bracket assembly(A) and washer(B).




7. Remove the rotor(A) from the stator and front frame assembly(B).

REASSEMBLY

NOTE: Be careful not to get any grease or oil on the slip rings.




1. Insert the rotor(A) in the stator and front frame assembly(B).




2. Install the washer(B) and the rear bracket assembly(A).







3. Tighten the tour nuts(A) and insulators(B).




4. Install the rectifier(B) and the rubber seal(C) by tightening the four screws.




5. Install the brush holder(A).




6. Install the generator cover(A) by tightening the three nuts(B).
7. Install the pulley with a hexagonal wrench.