Reassembly

Input Shaft

REASSEMBLY

1. Install the synchronizer hub and sleeve so that they are positioned as shown in the figure.





2. The synchronizer sleeve has teeth missing at six places.

Assemble the hub to the sleeve so that the center tooth between the two missing teeth will touch synchronizer key.





3. Install the synchronizer spring so that the stepped portions will rest on the synchronizer keys.

CAUTION
When installing the synchronizer springs, make sure they are not facing the same direction.





4. Install the 3rd-4th gear synchronizer assembly on the input shaft using the special tool(09432-22000).

CAUTION
1) When installing the synchronizer assembly, make sure that the three synchronizer keys are seated correctly in their respective grooves of the synchronizer ring.
2) After installing the synchronizer assembly, check that 3rd gear rotates smoothly.





5. Install the bearing sleeve using the special tool(09432-22000).





6. Install the needle bearing and 4th gear on the input shaft.
7. Install the spacer and sleeve on the input shaft.





8. Install the ball bearing on the input shaft using the special tool.