Clutch Pedal Assembly: Service and Repair

CLUTCH PEDAL

COMPONENTS:

REMOVAL
1. Remove the cotter pin (A), washer (B), and clevis pin (C).





2. Remove the clutch pedal mounting bolts (A) and nuts (B).





INSTALLATION
1. Apply the specified grease to the clutch pedal and bushings.
Chassis grease: SAE J310a, NLGI No.1





2. Install the clutch pedal mounting bolts (A) and nuts (B).
TORQUE: 25 - 35 Nm (250 - 350 kgf-cm, 18 - 25 ft. lbs.)





3. Apply the specified grease to the clevis pin and washer.
Wheel bearing grease: SAE J310, NLGI No.2





4. Install the push rod to the clutch pedal.
5. Adjust the clutch pedal within the standard value, then secure by tightening the lock nut.
Standard value
Free play (A): 6 - 13 mm (0.24 - 0.51 inch)
Height (B): 163.9 mm (6.45 inch)