FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Disassembly

DISASSEMBLY
1. Remove the clutch hose, valve plate, spring, push rod and boot.
2. Remove any dirt from the piston bore opening of the release cylinder.





3. Remove the piston from the release cylinder using compressed air.

CAUTION:
- Use rags to prevent the piston from popping out and causing injury.
- Apply compressed air slowly. Keep the fluid from splashing in your eyes or on your skin.

INSPECTION
1. Check the release cylinder bore for rust and damage.





2. Measure the release cylinder bore at three locations (bottom, middle, and top) with a cylinder gauge and replace the release cylinder assembly if the bore - to piston clearance exceeds the limit.
Limit clearance to piston: 0.15 mm (0.006 inch)