System Specifications

Cylinder block
Cylinder bore 82.00 - 82.03 mm (3.2283 - 3.2295 inch)
Flatness of gasket surface Total: Less than 0.05 mm (0.0020 inch) Bore to bore: Less than 0.03 mm (0.0012 inch)

Piston
Piston outer diameter 81.970 - 82.000 mm (3.2272 - 3.2283 inch)
Piston to cylinder clearance 0.020 - 0.040 mm (0.0008 - 0.0016 inch)
Ring groove width
No. 1 ring groove 1.23 - 1.25 mm (0.0484 - 0.0492 inch)
No. 2 ring groove 1.22 - 1.24 mm (0.0480 - 0.0488 inch)
Oil ring groove 2.51 - 2.53 mm (0.0988 - 0.0996 inch)

Piston ring Side clearance
No. 1 ring
Specifications (2.0 CVVT) 0.04 - 0.08 mm (0.0016 - 0.0031 inch)
Limit 0.1 mm (0.0039 inch)
No. 2 ring
Specifications (2.0 CVVT) 0.03 - 0.07 mm (0.0012 - 0.0028 inch)
Limit 0.1 mm (0.0039 inch)
Oil ring
Specifications (2.0 CVVT) 0.06 - 0.15 mm (0.0024 - 0.0059inch)
Limit 2 mm (0.0079 inch)

End gap
No. 1 ring
Specifications (2.0 CVVT) 0.23 - 0.38 mm (0.0091 - 0.0150 inch)
Limit 1.0 mm (0.0394 inch)
No. 2 ring
Specifications (2.0 CVVT) 0.33 - 0.48 mm (0.0130 - 0.0189inch)
Limit 1.0 mm (0.0394 inch)
Oil ring
Specifications (2.0 CVVT) 0.20 - 0.60 mm (0.0079 - 0.0236 inch)
Limit 1.0 mm (0.0394 inch)

Piston pin
Piston pin outer diameter 20.001 - 20.006 mm (0.7874 - 0.7876 inch)
Piston pin hole inner diameter 20.016 - 20.021 mm (0.7880 - 0.7882 inch)
Piston pin hole clearance 0.010 - 0.020 mm (0.0004 - 0.0008 inch)
Connecting rod small end hole inner diameter 19.974 - 19.985 mm (0.7864 - 0.7868 inch)
Connecting rod small end hole clearance -0.032 - 0.016 mm (-0.0013 - -0006 inch)
Piston pin press - in load 350 - 1,350 kg (772 - 2,976 lbs.)

Connecting rod
Connecting rod big end inner diameter 48.000 - 48 018 mm (1.8898 - 1.8905 inch)
Connecting rod bearing oil clearance 0.024 - 0.044 mm (0.0009 - 0.0017 inch)
Side clearance
Specifications (2.0 CVVT) 0.10 - 0.25 mm (0.0039 - 0.0098 inch)
Limit 0.4mm (0.0157inch)

Crankshaft
Main Journal outer diameter 56.942 - 56.962 mm (2.2418 - 2.2426 inch)
Pin journal outer diameter 44.946 - 44.966 mm (1.7695 - 1.7703 inch)
Main bearing oil clearance
Specifications (2.0 CVVT) 0.028 - 0.048 mm (0.0011 - 0.0019 inch)
Limit 0.1 mm (0.0039 inch)
End play
Specifications (2.0 CVVT) 0.06 - 0.260 mm (0.0024 - 0.0102 inch)
Limit 0.3 mm (0.0118 inch)

Crankshaft pulley bolt 166.7 - 176.5 Nm (17.0 - 18.0 kg-m, 123.0 - 130.2 ft. lbs.)

Connecting rod cap nut 8 49.0 - 52.0 Nm (5.0 - 5.3 kg-m, 36.2 - 38.3 ft. lbs.)





Crankshaft main bearing cap bolt 10 27.5 - 31.4 Nm +60° - 64° (2.8 - 3.2 kg-m, +60° - 64°, 20.3 - 23.1 ft. lbs. +60° - 64°

Cylinder head
Flatness of gasket surface
Specification (2.0 CVVT) Less than 0.03 mm (0 0012 inch)
Limit 0.06mm (0.0024inch)