Clutch Housing and Transaxle Case Components

Disassembly

Caution: Do not remove an oil seal if not necessary.





1. Disassemble in order on figure.
2. Assembly will be in reverse order of disassembly.





1. Remove the speedometer driven gear.
2. Remove the pin with long-nosed pliers.





3. After removing the reverse lever shaft from the reverse shift lever, remove the reverse shift lever.





4. After loosening bolt, remove the change arm and the change rod.
5. After loosening two bolts, remove the baffle plate.

Notice: Remove the secondary bearing outer race with a screwdriver if necessary.

6. Insert a screwdriver into the secondary bearing outer race of the clutch housing shaft.
7. Lift up the bearing outer race.





8. While lifting up the funnel and the bearing outer race, lift up the bearing outer race.





9. Remove the change rod oil seal with a screwdriver.
Caution: Do not damage the clutch housing.





10. Remove the primary oil seal with a screwdriver.
11. Remove the differential oil seal with a screwdriver.
12. Install SST (OK130 170 012) on the differential bearing outer race.





13. Remove the bearing outer race with a suitable pipe.





14. After installing SST (OK130 170 012) on the bearing outer race of the differential side, remove the bearing outer race and the adjust shim from the transaxle case.





15. Remove the oil seal of the transaxle case of the differential side with a screw driver.

Assembly
Precaution:
^ Before installing the clutch housing and the transaxle case, adjust the following bearing preload and assemble the suitable adjust shim.
^ The primary shaft preload.
^ The secondary shaft preload.
^ The adjust shim in the differential side.

Notice:
^ After measuring the secondary preload use a selected shim as a adjust shim.
^ Apply the transaxle oil to the adjust shim and the bearing outer race.

1. After inserting the adjust shim into the transaxle case, assemble the secondary bearing outer race.

Notice: Apply the transaxle oil to outer surface of the oil seal.





2. Assemble the differential oil seal of the transaxle case with a SST(OK201 170 AA1).





3. Assemble the differential oil seal of the clutch housing with a SST(OK201 170 AA1).
Notice:
^ Use an adjust shim which is selected for adjusting the differential.
^ Apply the transaxle oil on the adjust shim and the bearing outer race.

4. After inserting the adjust shim into the transaxle case, assemble the differential bearing outer race.





5. Assemble the differential bearing outer race of the clutch housing with a SST (OK201 170 AA1).

Notice: Apply the transaxle oil to outer surface of the change rod oil seal.





6. Install the oil seal.

Notice: Apply the transaxle oil to the secondary bearing outer race.





7. Install the funnel and the secondary bearing outer race to the clutch housing.





8. Install the baffle plate and tighten bolts.
Tightening torque: 5 - 7.2 ft. lbs. (6.8 - 9.8 Nm, 70 - 100 kg-cm)

Caution: Assemble the boot with facing air bleed downward, as shown in figure.





9. Push the boot into the change rod assembly.





10. Install the change rod assembly to the clutch housing.
11. After inserting the change arm into the change rod, tighten bolts.
Tightening torque: 8.7 - 10 ft. lbs. (11.7 - 13.7 Nm, 1.2 - 1.4 kg-m)
12. Install the speedometer shaft and gear assembly to the sleeve.





13. Install a new O-ring to the speedometer sleeve.
14. After installing the speedometer driven gear to the clutch housing, tighten bolts.
Tightening torque: 5.0 - 7.2 ft. lbs. (6.8 - 9.8 Nm, 80 - 115 kg-cm)