FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Body - Fuel Filler Door Won't Pop Open Far Enough

SOURCE: KIA Technician Times Volume 6 Issue 1, 2003

TITLE: Fuel Filler Door

APPLIES TO: Optima

SERVICE TIP:

The fuel filler door on some 2003 Optima models produced before 11/21/02 may not pop open far enough when remote release is depressed. For vehicles with this complaint, use the following procedure to reduce binding at the filler door hinge.

1. Open fuel filler door, button is on lower drivers arm rest.

2. Remove two bolts and remove fuel filler door.






3. Use a razor knife or sharp scraper to remove flashing at the three points in photo. Make sure hinge moves freely.






4. Reinstall fuel filler door on vehicle.hicle.