Transmission Installation
ENGINE AND TRANSAXLE ASSEMBLYINSTALLATION
1. Install the subframe, engine and transaxle assembly to engine room.
2. Install the transaxle mounting bolt and nut.
Tightening torque: 60 - 80 Nm (600 - 800 kg-cm, 43 - 58 ft. lbs.)
3. Install the engine mounting bolt and nut.
Tightening torque: 60 - 80 Nm (600 - 800 kg-cm, 43 - 58 ft. lbs.)
4. Install the subframe bolt and nut.
Tightening torque: 100 - 120 Nm (1000 - 1200 kg-cm, 72 - 87 ft. lbs.)
5. Reconnect the fuel hoses.
6. Install the radiator to vehicle and reconnect the radiator reserve hose.
7. Install the radiator mounting bolts (4EA) to the air conditioner condenser.
8. Install the cooling fan and the air conditioner condenser fan. And then reconnect the connectors.
9. Install the radiator upper member to vehicle, and then reconnect the horn connector.
10. Install the air conditioner compressor to the engine. (mounting bolt 4EA)
11. Install the drive belt and then apply tension by screwing the tension adjusting bolt.
12. Tighten the fixing bolt of the drive belt tensioner.
13. Install the under cover bolt (3EA).
14. Install the drive shaft to the transaxle.
15. Install the drive shaft to the axle hub.
16. Install the tie rod end ball joint to the knuckle.
Tightening torque: 24 - 34 Nm (240 - 340 kg-cm, 17 - 24 ft. lbs.)
17. Install the lower arm ball joint mounting bolt(2EA) to the knuckle.
Tightening torque: 100 - 120 Nm (1000 - 1200 kg-cm, 72 - 87 ft. lbs.)
18. Install the drive shaft nut and install a split pin to the front hub.
Tightening torque: 200 - 280 Nm (2000 - 2800 kg-cm, 145 - 203 ft. lbs.)
19. Install the intermediate shaft and reconnect the power steering gear connector.
20. Reconnect the starter motor B terminal and connector, and then install the starter motor cover.
21. Install the front muffler and center muffler assembly. And tighten the mounting nut between the center muffler and the rear muffler.
Tightening torque: 40 - 60 Nm (400 - 600 kg-cm, 29 - 43 ft. lbs.)
22. Tighten the mounting nut between the catalytic converter and the front muffler.
Tightening torque: 40 - 60 Nm (400 - 600 kg-cm, 29 - 43 ft. lbs.)
23. Reconnect the heater hose to surge tank, and reconnect the heater hose(in, out) to dash board panel.
24. Install the earth to the dash board panel.
25. Install the earth to the transaxle assembly.
26. Install the shift cable with the clip and nut.
Tightening torque: 8 - 12 Nm (80 - 120 kg-cm, 6 - 8 ft. lbs.)
27. Reconnect the inhibitor switch connector, the A/T solenoid connector, the input sensor, the output sensor and the speed sensor connector to the transaxle.
28. Install the earth to the fuse box and the body frame.
29. Reconnect the radiator upper hose and lower hose.
30. Reconnect the water temperature sensor connector.
31. Reconnect the throttle position sensor connector, the Electronic Throttle System (ETS) motor connector, the limp-home connector and the purge solenoid valve connector.
32. Reconnect the ignition coil harness connector, the oxygen sensor (front) connector and the knock sensor connector.
33. Reconnect the injector connector and install the injector harness bracket bolt (2EA).
34. Reconnect the crank angle sensor connector, the cam angle sensor connector, the injector harness connector, the power steering switch connector, the variable intake motor connector(2EA), the accelerator position sensor connector and the EGR solenoid connector.
35. Reconnect the alternator B terminal, the alternator connector and the oil pressure switch connector.
36. Install the air cleaner assembly with the air intake hose clamp and fixing bolt (3EA).
37. Reconnect the air flow sensor connector and the vacuum hose to the air intake hose.
38. Install the battery and the battery tray.
39. Refill the engine coolant, the engine oil and the transaxle oil.
40. Reconnect the battery terminal.
41. Install the engine cover.