Direct Clutch

DIRECT CLUTCH





COMPONENTS

DISASSEMBLY
1. Remove the direct clutch snap ring.
2. Remove the clutch reaction plate.
3. Remove the clutch discs (five) and plates (five).





4. Remove the snap ring using special tool(0945321 000).
5. Remove the direct spring retainer.
6. Remove the return spring.
7. Remove the direct clutch piston and O-ring.

REASSEMBLY
1. Install the O-rings on direct clutch retainer and piston.
2. Install the clutch piston.
3. Install the O-ring on spring retainer and install return spring and retainer.





4. Install the snap ring using the special tool (094532-1000).





5. Aligning the teeth of the clutch plate, the clutch disc, and the clutch reaction plate (fig. A) and the direct clutch retainer hole (fig. B), assemble them.
6. Install the direct clutch reaction plate as illustrated on the figure.





7. Applying force of 5kg on the direct clutch reaction plate, measure the gap with the snap ring using a gauge. If the measurement deviates from standard value, use an appropriate snap ring (12 sizes).
Standard value
F5A51-3: 0.024 - 0.031 inch (0.6 - 0.8 mm)