Clutch Release Fork: Service and Repair

Removal





1. Remove the transaxle.





2. Remove the release fork attaching bolt (Reamer bolt).





3. Remove the release bearing.





4. Remove the release lever return spring.
5. Slide the release lever upward out of the release fork and remove the fork.
6. Slide the release lever out of the transaxle clutch housing.
7. Remove the release lever bushings from the transaxle clutch housing.

Installation





Notice: Apply a light film of Lubricant XG-1-C, or equivalent, to the inside of the bushing before installing.

1. Install the release lever bushings.
2. Install the release bearing. Refer to the Release Bearing installation procedure for the proper lubrication of the bearing.
3. Position the release fork and install the release lever.
4. Install the release lever return spring.
5. Align the bolt holes in the release fork and lever shaft.





6. Install the release fork attaching bolt and tighten.
Tightening torque: 26 - 30 ft. lbs. (35 - 41 Nm, 3.6 - 4.2 kg-m)
7. Install the transaxle.