Front Door Window Glass: Service and Repair

Removal
1. Disconnect negative battery cable.
2. Remove door trim. Refer to "Trim".




3. Remove one screw on pull handle bracket.




4. Remove pull handle bracket.

5. Remove speaker:




a. Remove three screws on door speaker.
b. Unfasten harness connector from door frame.
c. Pull out speaker and disconnect connectors.

6. Peel off plastic door screen carefully by pulling it away gradually from door frame.

7. Remove window glass:




a. Reconnect window operating switch.
b. Reconnect negative battery cable.
c. Turn ignition on and position window glass about halfway.
d. Turn ignition off.
e. Disconnect negative battery cable.
f. Remove two glass mounting bolts from power window regulator.




g. Remove glass carefully. Hold glass from both its inner and outer surfaces. While tilting it toward hinge side of door, pull it out from outside door frame.

Installation




1. Loosen one bolt on glass guide.
2. Install window glass:
a. Position glass carefully. Hold glass from both its inner and outer surfaces. While tilting it toward hinge side of door, place it on small bracket on power window regulator assembly.
b. Install two glass mounting bolts on power window regulator assembly loosely.
c. Connect negative battery cable.
d. Turn ignition on and move glass up and down to ensure proper function.
e. Make adjustments as necessary.




f. Turn ignition off.
g. Disconnect negative battery cable.
h. Tighten two glass mounting bolts on power window regulator assembly.

Tighten two bolts to 17 - 26 lb.in (2 - 3 N.m, 20 - 30 kg.cm)

i. Tighten one bolt on glass guide.

Tighten one bolt to 78 - 113 lb.in (9 - 13 N.m, 90 - 130 kg.cm)

3. Install plastic moisture barrier.
a. Fasten plastic moisture barrier as originally installed.
b. Pull out electrical harness connector from plastic moisture barrier.




c. Pull out two control rods for inside door handle from plastic moisture barrier.




4. Install speaker with three mounting screws.
5. Install pull handle bracket with one mounting screw.
6. Install door trim. Refer to "Trim".