Secondary Shaft Assembly

Secondary shaft assembly





1. Install the funnel and bearing outer race into the clutch housing.
2. Set the secondary shaft into the clutch housing.
3. Install the secondary shaft bearing outer race into the transaxle case.





4. Install the transaxle case to the clutch housing and tighten bolts to the specified torque.
Tightening torque: 14 - 19 ft. lbs. (19 - 26 Nm, 1.9 - 2.6 kg-m)





5. Mount a dial indicator to the transaxle case and measure the secondary shaft end play.
Clearance: 0.002 - 0.004 inch (0.05 - 0.10 mm)
6. Select the shim as follows.
a) Add the 0.001 inch (0.03 mm) to the thrust clearance.
b) Add the 0.003 inch (0.08 mm) to the thrust clearance.
c) Select the thickest shim in the range between (a) and (b).

Example: 0.0087 inch (0.22 mm)
0.0087 inch (0.22 mm) + 0.012 inch (0.03 mm)
= 0.0098 inch (0.25 mm)
0.0087 inch (0.22 mm) + 0.003 inch (0.08 mm)
= 0.012 inch (0.30 mm)

Range: 0.0098 inch (0.25 mm) - 0.001 inch (0.30 mm)
Select the 0.012 inch (0.30 mm) one





Thickness of adjustment shim inch (mm)