Front Door: Service and Repair
REMOVAL1. Disconnect negative battery cable.
2. Remove door garnish.
1. Unfasten garnish.
2. Disconnect electrical connector.
3. Remove inside handle cover.
1. Remove one screw.
2. Unfasten inside handle cover.
4. Remove door trim.
1. Remove one screw from pull handle bracket.
2. Remove two screws from right side of door trim.
3. Remove two screws and cover from left side of door trim.
4. Remove two screws from bottom of door trim.
5. Unfasten door trim.
6. Disconnect electrical connector.
5. Remove inside door handle assembly.
1. Disconnect two remote control rods from door lock assembly.
2. Remove two screws from inside door handle.
6. Remove two screws from pull handle bracket.
7. Peel off plastic door screen carefully by pulling it away gradually from door frame.
NOTE: Peel plastic moisture barrier off carefully so that it can be reused.
8. Remove window glass.
1. Reconnect window operating switch.
2. Connect negative battery cable.
3. Turn ignition "ON" and position window glass about halfway.
4. Turn ignition "OFF".
5. Remove glass run channel.
6. Remove two glass mounting bolts from window regulator assembly.
7. Remove glass carefully; hold glass from both its inner and outer surfaces. While tilting it toward hinge side of door, pull it out from outside door frame.
8. Disconnect negative battery cable.
9. Remove regulator assembly.
1. Disconnect window regulator motor connector.
2. Remove seven nuts from door frame.
3. Remove window regulator assembly from out of access hole.
10. Remove door lock assembly.
1. Disconnect two remote control rods from outside door handle assembly.
2. Disconnect door lock actuator connector.
3. Remove two mounting nuts from door lock actuator.
4. Remove one screw from rod cover of inside door handle.
5. Remove three screws from door lock assembly and remove assembly from access hole.
11. Remove outside handle assembly.
1. Disconnect door lock cylinder connector.
2. Remove two mounting bolts from outside handle assembly.
3. Remove door lock cylinder from outside handle assembly.
4. Push (A) side and pull (B) side with wrenching outside handle upside.
12. Remove two nuts from glass guide
13. Remove door speaker.
1. Disconnect electrical connector.
2. Remove four screws from door speaker.
14. Remove outside rear view mirror assembly.
1. Disconnect electrical connector.
2. Remove three bolts from outside rear view mirror assembly
15. Remove wiring harness.
1. Disconnect harness connectors from inner door frame.
2. Pull out wiring harness from access hole.
16. Remove door checker installation bolt from body.
17. Remove door by removing bolts on both hinges.
INSTALLATION
1. Install door.
1. Position door on vehicle properly.
2. Install bolts on both hinges.
Tighten door hinge bolts to 10 - 19 lb-ft (13 - 26 N.m, 1.3 - 2.6 kg-m)
2. Install dust weatherstrip.
3. Install one bolt on door checker pin assembly.
Tighten one bolt to 12 - 16 lb-ft (17 - 22 N.m, 1.7 - 2.2 kg-m)
4. Install wiring harness.
1. Position wiring harness in access hole.
2. Fasten harness connectors onto door frame.
5. Install outside rear view mirror on door.
1. Position rear view mirror on door as originally positioned.
2. Install three mounting bolts.
3. Connect electrical connector.
6. Install door speaker.
1. Position door speaker on door as originally positioned.
2. Install four mounting screws.
3. Connect electrical connector.
7. Install glass guide.
1. Position glass guide as originally positioned through access hole.
2. Install two nuts.
8. Install outside door handle assembly.
1. Position glass guide as originally positioned through access hole.
2. Install door lock cylinder on outside handle assembly.
3. Install two mounting bolts.
Tighten mounting bolts to 61 - 95 lb-in (7 - 11 N.m, 70 - 110 kg-cm)
4. Connect door lock cylinder connector.
9. Install door lock assembly.
1. Position it as originally positioned through access hole.
2. Install three mounting screws.
Tighten mounting screws to 69 - 95 lb-in (8 - 11 N.m, 80 - 110 kg-cm)
3. Install one screw on rod cover of inside handle.
4. Install two mounting nuts on door lock actuator.
5. Connect two remote control rods on outside handle.
6. Connect door lock actuator connector.
10. Install regulator assembly.
1. Position regulator assembly through access hole.
2. Install seven mounting nuts.
3. Connect electrical connector for motor of regulator assembly.
11. Install window glass.
1. Position glass carefully: Hold glass from both its inner and outer surfaces. While tilting it towards hinge side of door, place it on small bracket on window regulator assembly.
2. Loosely install two glass mounting bolts on window regulator assembly.
3. Reconnect window operating switch.
4. Connect negative battery cable.
5. Turn "ON" ignition and move glass up and down to ensure proper function.
6. Make adjustments as necessary.
7. Turn "OFF" ignition.
8. Disconnect window operating switch.
9. Disconnect negative battery cable.
10. Tighten two glass mounting bolts on power window regulator assembly.
Tighten two bolts to 69 - 104 lb-in (8 - 12 N.m, 80 - 120 kg-cm)
12. Install run channel. Use soap and water for lubrication.
13. Install plastic door screen.
1. Fasten plastic door screen.
2. Pull out electrical harness connector from plastic door screen.
3. Pull out remote control rod for inside door handle from plastic door screen.
14. Install pull handle bracket with two mounting screws.
15. Install inside door handle assembly.
1. Install two mounting screws.
2. Connect two remote control rods of door lock assembly.
16. Install door trim.
1. Connect electrical connector.
2. Place front door trim.
3. Install two screws on bottom of door trim.
4. Install two screws and cover on left side of door trim.
5. Install two screws on right side of door trim.
6. Install one screw on pull handle bracket.
17. Install inside handle cover.
1. Fasten inside handle cover.
2. Install one screw and cover.
18. Install door garnish.
19. Connect negative battery cable.