Disassembly and Assembly

CLUTCH MASTER CYLINDER DISASSEMBLY




NOTICE: Do not damage push rod contact surface of piston.

1. Press push rod down and remove internal snap ring with snap ring pliers.





2. Remove push rod, piston assembly, piston stopper, spring, valve stopper, spring and valve assembly.

Caution: Hold piston assembly to prevent it from flying apart.





3. Release returning tabs of piston stopper with a suitable tool.


CLUTCH MASTER CYLINDER REASSEMBLY





NOTICE:
a) Clean disassembled parts in solvent and blow through all parts and passages with compressed air.
b) Do not mix different brands of clutch fluid.
c) Apply specified clutch fluid to part of piston assembly and cylinder bore before assembly.
d) Replace parts with new ones whenever directed to do so.





1. Depress retaining tabs.

NOTICE: Do not damage push rod contact surface of piston.

2. Install valve assembly to master cylinder body.





3. Install snap ring while pushing in push rod.