Overhaul

DISASSEMBLY
1. Disassemble in the order shown.

INSPECTION





Small Sun Gear, Sun Gear Drum
1. Inspect all parts and repair or replace as necessary.
2. Measure the small sun gear and sun gear drum inner diameters.

Inner diameter:
Small sun gear: 0.828 inch (21.021 mm) maximum
Sun gear drum: 1.198 inch (30.425 mm) maximum

ASSEMBLY

NOTE: Assemble in the reverse order of disassembly, Refering to the following.





1. Install the small sun gear into the sun gear drum.
2. Install the new snap ring.





3. Apply petroleum jelly to the thrust bearing, and secure it to the one-way clutch inner race.





NOTICE: Install the one-way clutch into the outer race with the spring cage facing as shown.

4. Install the one-way clutch No. 1 into the one-way clutch outer race.

NOTICE: Align the splines of the one-way clutch inner race and small sun gear clutch hub.

5. Install the one-way clutch inner race into the one-way clutch outer race by turning the inner race counterclockwise.





6. Hold the one-way clutch outer race. Verify that the inner race turns only counterclockwise.





7. Install the new snap ring.





8. Verify that when the small sun gear is held, the one-way clutch outer race turns smoothly and only clockwise.





9. Apply petroleum jelly to the thrust bearing, and secure it to the sun gear drum.

Thrust bearing outer diameter: 3.39 inch (86.0 mm)