Fuel Tank Unit: Service and Repair

Description:

DISASSEMBLY / ASSEMBLY
1. Disassemble in the order shown in the image.
2. Assemble in the reverse order of disassembly, referring to Assembly note.

WARNING: Release fuel pressure prior to removing fuel pump.

IMAGE LEGEND
1. Band
2. Bracket
3. Rubber mount
4. Fuel pump
5. Fuel filter (low pressure)

ASSEMBLY NOTE
1. Use a new O-ring set. (O-ring, cap, and spacer)
2. Apply oil or fuel to the O-ring set before installing.
3. To confirm sealing of the O-ring, blow air through the main pipe after assembling the fuel pump and fuel tank gauge sender unit. Also, verify that no air flows past the O-ring. If air flows through the pump, the check ball may be stuck. Shake the fuel pump two or three times and recheck.

FUEL PUMP
After installing the fuel pump to the bracket, pull the pump down so that it is tight against the bracket.